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High-power LED lamp effectively lowering packaging thermal resistance

An LED lamp, high-power technology, applied in the cooling/heating device, lighting device, lighting and heating equipment of lighting devices, etc., can solve the problems of weakened heat conduction effect and LED device luminous failure, so as to ensure the efficacy and service life, Increase heat sink thickness and reduce the effect of thermal mismatch stress

Inactive Publication Date: 2010-04-21
DONGGUAN KINGSUN OPTOELECTRONIC CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to the mismatch of the thermal expansion coefficient between the LED chip and the metal material, thermal mismatch stress will be generated after the two are heated, which will lead to adverse consequences such as LED device luminous failure or weakened heat conduction effect.

Method used

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  • High-power LED lamp effectively lowering packaging thermal resistance
  • High-power LED lamp effectively lowering packaging thermal resistance

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Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0013] Such as figure 1 The shown high-power LED lamp effectively reduces the heat resistance of the package, including a metal base 1, an LED chip 2 packaged on the metal base 1, a metal wire 4, and an encapsulation compound 5, and the metal base 1 and the LED chip 2 is provided with a heat sink buffer layer 3 for buffering the thermal mismatch stress between the LED chip and the metal base.

[0014] The heat sink buffer layer 3 is a FeNi alloy layer electroplated on the metal base 1 .

[0015] The thickness of the FeNi alloy layer is 2-5 microns.

[0016] The FeNi alloy layer contained 36% Ni.

[0017] The LED chip 2 is connected to the heat sink buffer layer 3 by eutectic welding.

[0018] The metal base 1 is made of copper with better thermal conductivity.

[0019] The present invention is not limited to the above-mentioned best implementation mode, anyone can draw other various forms of products under the enlightenment of the present invention, but no matter make any ...

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PUM

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Abstract

The technical problem provides a high-power LED lamp effectively lowering packaging thermal resistance, which has a novel structure, and lowers thermal mismatching stress without greatly increasing the heat sink thickness. The technical scheme is that: the high-power LED lamp effectively lowering the packaging thermal resistance comprises a metallic base, an LED chip packaged on the metallic base, a metallic conductor and a packaging colloid, wherein a heat sink buffer layer, used for buffering the thermal mismatching stress between the LED chip and the metallic base, is arranged between the metallic base and the LED chip; the heat sink buffer layer is an FeNi alloy layer electroplated on the metallic base, and the FeNi alloy layer is between 2 and 5 micrometers in thickness; the LED chip and the heat sink buffer layer are connected in a mode of eutectic welding; the Ni content in the FeNi alloy layer is 36 percent; and the metallic base 1 is made of copper materials with better heat-conducting property. The high-power LED lamp effectively lowering the packaging thermal resistance has a novel structure, and effectively lowers the thermal mismatching stress so as to ensure the efficacy and service life of the high-power LED lamp.

Description

technical field [0001] The invention relates to an LED illuminating device, in particular to a high-power LED lamp with effectively reduced packaging thermal resistance. Background technique [0002] For high-power LED devices, minimizing the number of heat sinks in the heat transfer circuit is an important way to reduce thermal resistance, that is, the chip is directly packaged on the metal heat sink. However, due to the mismatch of the thermal expansion coefficient between the LED chip and the metal material, thermal mismatch stress will be generated after the two are heated, which will lead to adverse consequences such as LED device luminous failure or weakened heat conduction effect. Contents of the invention [0003] The technical problem to be solved by the present invention is to provide a high-power LED lamp that effectively reduces the thermal resistance of the package, has a new structure, reduces thermal mismatch stress, and does not greatly increase the thickne...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F21S2/00F21V19/00F21V29/00H01L23/36H01L33/00F21Y101/02F21K9/23F21V29/503F21Y115/10
CPCH01L2224/48091H01L2224/73265H01L2924/00014
Inventor 刘薇
Owner DONGGUAN KINGSUN OPTOELECTRONIC CO LTD
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