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Steel shot used for cleaning and strengthening surface of metal and preparation method thereof

A metal surface and steel shot technology, applied in the field of metal products and their preparation, can solve the problems of short service life, low impact resistance, large hardness deviation, etc., and achieve the effects of good durability, small hardness deviation and moderate surface strength

Inactive Publication Date: 2012-08-29
KUSN SPRING METAL MATERIAL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The technical problem to be solved by the present invention is to overcome the defects of short service life, large hardness deviation and low impact resistance of the existing steel shot used for metal surface cleaning and strengthening, and to provide a steel shot with good wear resistance and long service life. Steel shot with moderate surface strength, high particle size consistency, small hardness deviation and suitable for surface cleaning and strengthening of high-end workpieces and its preparation method

Method used

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  • Steel shot used for cleaning and strengthening surface of metal and preparation method thereof
  • Steel shot used for cleaning and strengthening surface of metal and preparation method thereof
  • Steel shot used for cleaning and strengthening surface of metal and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0063] Raw materials: the proportion of elements in the wire rod is composed of 0.7% carbon, 0.75% manganese, 0.2% silicon, 0.015% sulfur and 0.02% phosphorus, and the iron makes up the weight percentage to 100%.

[0064] Preparation:

[0065] 1. Select materials according to the above raw material requirements, cold draw the wire rod for 3 times, and then go through weak sulfuric acid dipping and vacuum isothermal annealing heat treatment twice to get semi-finished steel wire;

[0066] 2. Wire drawing: After 5-15 cold drawing, it is drawn into steel wires with different diameters between 0.3-2.0 mm; the hardness range is HV480±25HV.

[0067] 3. Cutting: Use a wire cutter to cut the steel wire into cylindrical sections with the same diameter. The cut section is required to be flat, burr-free, and tail-free.

[0068] 4. Screening: Screening for different nominal sizes of steel shots. The nominal size of the sieve is 0.3-2.0 mm.

[0069] 5. Conduct hardness, density and fatig...

Embodiment 2

[0081] Raw materials: the proportion of elements in the wire rod is composed of 0.75% carbon, 0.7% manganese, 0.25% silicon, 0.02% sulfur and 0.015% phosphorus, and the iron makes up the weight percentage to 100%.

[0082] Preparation:

[0083] 1. Select materials according to the above raw material requirements, cold draw the wire rod for 5 times, and then go through weak sulfuric acid dipping and vacuum isothermal annealing heat treatment twice to obtain semi-finished steel wire;

[0084] 2. Wire drawing: After 5-15 cold drawing, it is drawn into steel wires with different diameters between 0.3-2.0 mm; the hardness range is HV480±25HV.

[0085] 3. Cutting: Use a wire cutter to cut the steel wire into cylindrical sections with the same diameter. The cut section is required to be flat, burr-free, and tail-free.

[0086] 4. Screening after surface rounding and strengthening: Screening for different nominal sizes of steel shots. The nominal size of the sieve is 0.3-2.0 mm.

...

Embodiment 3

[0098] Raw materials: the proportion of elements in the wire rod is composed of 0.72% carbon, 0.8% manganese, 0.3% silicon, 0.01% sulfur and 0.01% phosphorus, and the iron makes up the weight percentage to 100%.

[0099] The preparation method is the same as in Example 2.

[0100] Steel shots for metal surface cleaning and strengthening in four shapes of CW, G1, G2 and G3 are thus obtained. The composition weight ratio of the steel shot used for metal surface cleaning and strengthening is: 0.72% carbon, 0.8% manganese, 0.3% silicon, 0.01% sulfur and 0.01% phosphorus, and the iron makes up the weight percentage to 100%.

[0101]The size distribution ratio data of the steel shot used for metal surface cleaning and strengthening is the same as Table 6. The final pass rate of the steel shot is: CW≤0.6%, G1≤0.5%, G2≤0.5%, G3≤0.5%. Standard nominal size range for metal surface cleaning and strengthening steel shot: 0.30-2.00mm. The hardness grade and hardness range for metal surfa...

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Abstract

The invention discloses a steel shot used for cleaning and strengthening the surface of metal, which is characterized by comprising the following components by weight percent: 0.7-0.75% of carbon, 0.7-0.8% of manganese, 0.2-0.3% of silicon, 0.01-0.02% of sulfur and 0.01-0.02% of phosphorus, wherein the weight percent of iron is replenished to 100%. The invention also provides a preparation methodof the steel shot used for cleaning and strengthening the surface of the metal. The invention overcomes the defects of short service life, large hardness bias, low impact resistance and the like of the prior steel shot and provides the steel shot used for cleaning and strengthening the surface of the metal; the steel shot has very good durability, and the service life of the steel shot is obviously higher than that of the prior art; the steel shot has high uniformity of element proportion, high density, smaller hardness bias, high uniformity of particle size and moderate surface strength and is especially suitable for the surface processing of a high-grade workpiece; and the phenomena of hollowness and surface or recessive crack can not occur, and the steel shot has small surface shape difference.

Description

technical field [0001] The invention relates to a metal product and a preparation method thereof, in particular to a steel shot for cleaning and strengthening metal surfaces and a preparation method thereof. Background technique [0002] There are two main production processes for cleaning steel shot or reinforced steel shot and other products currently produced and used in our country: one is to melt the scrap steel and then add certain other ingredients to atomize or centrifugally granulate the molten steel; It is to recycle social waste steel wire (in mining machinery, oil field equipment and waste tires) and cut it into sections. The main defects of the steel shots obtained by these two methods are that the proportion of elements is not easy to control, and the hardness deviation is large. At the same time, the density and surface shape deviation of the steel shot is also very large, and this kind of steel shot is also prone to hollow and surface micro-cracks. Therefor...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C38/04C21D8/06C21D1/26C21D1/773C21D7/06B24C11/00
Inventor 王新波
Owner KUSN SPRING METAL MATERIAL