Bonding technique of phenolic plastic powder with metal inserts in forming process
A technology of phenolic plastic powder and metal inserts, which is used in devices for coating liquid on the surface, halogen rubber derivative adhesives, pretreatment surfaces, etc., which can solve the problem of inconsistent color, thickness of adhesive layer, and inability to meet product use. requirements and other issues to achieve the effect of ensuring product quality and bonding strength
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Embodiment 1
[0022] Embodiment 1 Automotive resin synchronous ring:
[0023] The phenolic plastic powder is phenolic resin powder QHPF2 reinforced by short glass fibers. The product structure is: a layer of phenolic resin powder QHPF2 is coated on the outer circle of the metal substrate as a friction material, and the pressing mold is a die-casting structure.
[0024] The formula of the glue is: imported Chemlok 6071 parts by weight, coupling agent γ-aminopropyltriethoxysilane KH-5501 parts by weight, and methanol 5 parts by weight.
[0025] Adhesive molding process:
[0026] Step 1: Sand blast the bonded metal surface, and the sand blasting surface requires 100%; then wash and dry with gasoline and apply the first glue, and bake in an oven at 150°C±5°C for 30±5 minutes Take it out; the metal parts after blasting must be used within 24 hours;
[0027] Step 2: Apply the glue solution for the second time, and let it dry at room temperature for 30 minutes;
[0028] Step 3: Put the metal in...
Embodiment 2
[0029] Embodiment 2 Automobile carburetor pad:
[0030] The phenolic plastic powder is modified phenolic resin powder PF2A4-161. The product structure is: a layer of phenolic resin powder PF2A4-161 is coated on the outer circle of the metal substrate as a friction material, and the pressing mold is a direct pressure structure.
[0031] The formula of the glue is: imported Chemlok 6071 parts by weight, coupling agent γ-aminopropyltriethoxysilane KH-5501 parts by weight, and methanol 5 parts by weight.
[0032] Step 1: Sand blast the bonded metal surface, then clean it with gasoline, apply the glue for the first time, bake it in an oven at 150°C±5°C for 30±5 minutes, and then take it out;
[0033] Step 2: Apply the glue solution for the second time, and let it dry at room temperature for 30 minutes;
[0034] Step 3: Put the metal insert obtained in step 2 into the mold cavity, add phenolic plastic powder, and use a 170t hydraulic press to form it at a temperature of 160°C±5°C a...
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