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Medium-frequency heat treatment system and heat treatment process for petroleum tool irregular materials

A heat treatment system and intermediate frequency technology, applied in heat treatment furnaces, heat treatment equipment, manufacturing tools, etc., can solve problems such as affecting the heat treatment quality of long and short materials, uneven heating of long and short materials, and reducing material utilization, so as to avoid cracks and delamination. , The use effect is good, the use effect is simple

Active Publication Date: 2010-09-08
中国石油集团川庆钻探工程有限公司长庆钻井总公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the intermediate frequency heat treatment devices for long and short materials of petroleum tools mostly use cooling water to directly spray the surface of long and short materials without cooling treatment inside, so that during the specific operation process, cooling water can easily enter the inner holes of long and short materials, making The uneven heating inside and outside of the long and short materials will lead to defects and end cracks in the long and short materials, and even delamination on the end surface, which affects the heat treatment quality of the long and short materials and reduces the material utilization rate

Method used

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  • Medium-frequency heat treatment system and heat treatment process for petroleum tool irregular materials
  • Medium-frequency heat treatment system and heat treatment process for petroleum tool irregular materials
  • Medium-frequency heat treatment system and heat treatment process for petroleum tool irregular materials

Examples

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Effect test

Embodiment 1

[0039] like figure 1 , 2 An intermediate frequency heat treatment system for long and short materials of petroleum tools as described in and 3, comprising an intermediate frequency heating device and a discharge frame 3 and a feeding frame 4 respectively arranged at the left end and the right end of the intermediate frequency heating device, and the middle part of the intermediate frequency heating device is provided with The spraying device 1, the intermediate frequency heating device includes the main frame 2 and the heating inductor and the uniform heat constant temperature sensor uniformly arranged on the upper right part of the main frame 2, and the uniform heat constant temperature sensor is located on the left side of the heating sensor. The heating inductors and the uniform temperature inductors are all fixed on the main frame 2 through the adjustment rod 7, the number of the heating inductors is 6 and connected to each other to form a heating zone 5, and the number of...

Embodiment 2

[0055] In this embodiment, the intermediate frequency heat treatment system for long and short oil tool materials according to the present invention is the same as that in Embodiment 1.

[0056] In this embodiment, the heat treatment process using the intermediate frequency heat treatment system for long and short materials of petroleum tools is different from the first embodiment: the heating temperature in 201 is 685°C, and the direct current during heating is 1200A. The DC voltage is 450V, the intermediate frequency voltage is 600V, the intermediate frequency power is 500KW, the intermediate frequency frequency is 240Hz, the walking frequency is 9.5Hz, and the walking speed is 240mm / min; The current is 550A, the DC voltage is 500V, the intermediate frequency voltage is 720V, the intermediate frequency power is 300KW, the intermediate frequency frequency is 320Hz, the walking frequency is 9.5Hz, and the walking speed is 240mm / min; after the water cooling and air cooling menti...

Embodiment 3

[0058] In this embodiment, the intermediate frequency heat treatment system for long and short oil tool materials according to the present invention is the same as that in Embodiment 1.

[0059] In this embodiment, the heat treatment process using the intermediate frequency heat treatment system for long and short materials of petroleum tools is different from the first embodiment: the heating temperature in 201 is 675°C, and the direct current during heating is 1150A. The DC voltage is 400V, the intermediate frequency voltage is 550V, the intermediate frequency power is 450KW, the intermediate frequency frequency is 190Hz, the walking frequency is 9Hz, and the walking speed is 230mm / min. 450A, DC voltage 400V, IF voltage 670V, IF power 200KW, IF frequency 270Hz, walking frequency 9Hz, walking speed 230mm / min; water-cooling and air-cooling as mentioned in 203, residence time 3.5min and then quenching At the end, the air cooling pressure is 0.6MPa. The heating temperature ment...

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Abstract

The invention discloses a medium-frequency heat treatment system and heat treatment process for petroleum tool irregular materials. The heat treatment system comprises a medium-frequency heater, a discharge rack, a feed rack, a sprayer and a circulating air cooler, wherein the discharge rack and the feed rack are respectively arranged at the left end and the right end of the medium-frequency heater; the sprayer is arranged above the middle part of the medium-frequency heater; and the circulating air cooler cooperates with the sprayer for use. The heat treatment process comprises the following steps: (1) cleaning the petroleum tool irregular materials; (2) heating the petroleum tool irregular materials, soaking, and water-cooling and air-cooling at the same time; (3) heating the petroleum tool irregular materials, soaking, and air-cooling; and (4) inspecting before warehousing. The invention has the advantages of simple process steps, favorable process parameters, reasonable system structure, high heat treatment efficiency and simple control operation. The invention can effectively avoid the phenomena of cracking and laminating at the end of the petroleum tool irregular material, prevent cooling water from entering the inner bores and ensure that the inside and the outside thereof are uniformly heated. The whole treatment process does not have oxidation or decarbonization, thereby having no pollution.

Description

technical field [0001] The invention relates to a heat treatment system and a heat treatment process, in particular to an intermediate frequency heat treatment system and a heat treatment process for long and short materials of petroleum tools. Background technique [0002] There are many parts in the mining and petroleum exploration industries. In order to improve their mechanical properties, improve durability and prolong service life, heat treatment is required. At present, the intermediate frequency heat treatment devices for long and short materials of petroleum tools mostly use cooling water to directly spray the surface of long and short materials, without cooling the inside of them, so that during the specific operation process, cooling water can easily enter the inner holes of long and short materials, making The internal and external heating of long and short materials is uneven, which leads to defects and end cracks of long and short materials, and even delaminati...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21D9/00C21D1/667C21D1/42C21D1/613C21D1/60
CPCY02P10/25
Inventor 王世泰栗生亚李保春付强金文哲
Owner 中国石油集团川庆钻探工程有限公司长庆钻井总公司
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