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High-frequency electric sealing device for solar vacuum tubes and sealing method thereof

A vacuum tube and high-frequency electricity technology, applied in the field of solar vacuum tube processing equipment, can solve the problems of physical and mental health injury, immature technology, frequent operation, etc., and achieve high-frequency heating temperature, easy automatic control, and improve the effect of sealing and separation.

Inactive Publication Date: 2013-01-02
HIMIN SOLAR
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Disadvantages of this processing method: 1. This method requires that the diameter of the vacuum tube exhaust pipe seal is small, which will affect the exhaust speed and vacuum quality of the vacuum tube; 2. The number of workers is large, and the labor cost is correspondingly high; 3. Due to frequent and monotonous operations, the labor intensity is relatively high, and the quality and consistency of the sealing of the solar vacuum tube exhaust pipe are difficult to control, and it is easy to cause air leakage, rough surface, and uneven unevenness; 4. Because this process is a high-temperature operation , the operator has been in this environment for a long time, and his physical and mental health will be damaged to a certain extent.
[0003] The electric heating wire heating and sealing technology is a new sealing method recently. This method heats the glass exhaust pipe through the resistance wire surrounding the exhaust pipe. The exhaust pipe is heated evenly and the sealing quality is good. However, this method The method has disadvantages. On the one hand, the technology is not mature enough, and the yield rate is low. On the other hand, the cost is high and difficult to operate, so it is not suitable for mass automated production.

Method used

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  • High-frequency electric sealing device for solar vacuum tubes and sealing method thereof
  • High-frequency electric sealing device for solar vacuum tubes and sealing method thereof
  • High-frequency electric sealing device for solar vacuum tubes and sealing method thereof

Examples

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Effect test

Embodiment 1

[0029] like figure 1 The solar vacuum tube high-frequency electrical sealing device shown in the figure includes a high-frequency sealing furnace 1 , a sealing table panel 2 , an inductor cooling device 3 , a transformer 4 , and a high-frequency power supply host 5 . The sealing table panel 2 is made of non-conductive, non-magnetic and high-temperature-resistant materials (such as mullite), and a circular fixing hole seat is arranged on its surface for fixing the high-frequency sealing furnace 1 . The high-frequency induction generator 11 of each high-frequency sealing furnace 1 is connected to the transformer 4 in series or in parallel. The high-frequency induction generator 11 and the transformer 4 adopt a set of cooling device, that is, the inductor cooling device 3 . The transformer 4 and the high-frequency power main unit 5 are connected by flexible wires, and there is a quick power connector 6 in the middle of the line, which can realize quick connection and disassembly ...

Embodiment 2

[0034] Taking the processing of solar vacuum tubes 13 as an example to illustrate the process, the exhaust pipe 16 has a diameter of 10-20 mm and a wall thickness of 1-3 mm. The high-frequency induction generator 11 and vacuum equipment 17 seal off 30 solar vacuum tubes 13 in total. Operation, the height of the induction heating body 10 is 10-15mm, the inner diameter is 12-22mm and the outer diameter is 40-50mm, and the thickness of the upper insulation board 9 is 10-18mm.

[0035] The present invention is not limited to processing glass exhaust pipes of such specifications, and the sealing and separating process described in the present invention is applicable to the sealing and separating operation of all glass vacuum pipe exhaust pipes, and the number of stations is adjustable.

[0036] The high-frequency sealing and separating process of the vacuum tube exhaust pipe of the present invention, the specific operation steps are as follows:

[0037] (1) The solar vacuum tube 13...

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Abstract

The invention relates to a high-frequency electric sealing device for solar vacuum tubes and a sealing method thereof. The sealing device has the advantages of saving the production labor, reducing the manual cost, improving the working environment, reducing the labor intensity, improving the product quality, and the like. The structure of the sealing device is that: the sealing device comprises a sealing table panel; a plurality of high-frequency sealing furnaces are arranged on the sealing table panel; each high-frequency sealing furnace is connected with a high-frequency power supply device; each high-frequency sealing furnace is provided with a bracket; a shielding plate, an upper heat insulation plate, an induction heating body and a lower heat insulation plate are arranged inside the bracket from top to bottom in turn; and a high-frequency induction generator is arranged at the periphery of the induction heating body.

Description

technical field [0001] The invention relates to a solar vacuum tube processing equipment and method, in particular to a solar vacuum tube high-frequency electric sealing device and a sealing method for automatically sealing off the exhaust pipe of the solar vacuum tube after exhaust. Background technique [0002] In the production of solar vacuum tube processing equipment, the exhaust work of the solar vacuum tube on the exhaust table is carried out through the exhaust pipe fixed on the vacuum tube. Sealing operation. This vacuum tube exhaust tube sealing technology is widely used in the production of all-glass vacuum heat collecting tubes. The heating methods mainly include gas heating and electric heating. Gas heating method to seal off the solar vacuum tube exhaust pipe requires the operator to manually preheat the solar vacuum tube exhaust pipe in a high-temperature flame, melt the part that needs to be sealed, and then perform the separation operation. Disadvantages o...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C03B23/057F24J2/46
CPCY02E10/40Y02P40/57
Inventor 王孝星孔祥秋肖成珍
Owner HIMIN SOLAR
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