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Method for producing high-emulation three-dimensional (3D) wood floor and high-emulation 3D wood floor

A production method and three-dimensional technology, which are applied to wood treatment, humidity-conditioning wood, wood processing appliances, etc., can solve the problems of high production energy consumption of embossing technology, low fidelity of product color and pattern, and high overlapping rate of surface wood texture. , to achieve the effect of superior use effect, strong three-dimensional wood texture and good texture effect.

Active Publication Date: 2011-12-28
ZHEJIANG SHIYOU TIMBER
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This technical solution still adopts the traditional laminated floor hot-pressing process, but there are still high production energy consumption, low fidelity of product color and pattern, and high overlap rate of product patterns.
[0007] To sum up, the existing technical problems have the disadvantages of mechanical processing of wood, low material yield of the three-dimensional floor obtained through assembly and combination, unfavorable coating protection of wood, and short service life of wood. In addition, embossing and embossing technology High production energy consumption, high overlap rate of surface wood texture, single product color, cannot well overcome the defects of existing impregnated paper laminated wood floors

Method used

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  • Method for producing high-emulation three-dimensional (3D) wood floor and high-emulation 3D wood floor
  • Method for producing high-emulation three-dimensional (3D) wood floor and high-emulation 3D wood floor
  • Method for producing high-emulation three-dimensional (3D) wood floor and high-emulation 3D wood floor

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0051] Embodiment 1: a kind of 3D three-dimensional wooden floor production method, highly simulated oak, comprises the following production steps:

[0052] a. Use high-density fiberboard as the base material, and the density of the high-density fiberboard base material is 0.85g / cm 3 , through the steel formwork with uneven plane, the mold is pressed on the press at a normal pressure of 200°C, the pressure is 15MPa, and the time is 5s. The surface of the substrate is pressed out with irregular uneven surfaces, and the back of the substrate remains flat. The height difference between the concave part and the most convex part is 0.8mm. The substrate blank is tenoned and grooved, and the tenon and tenon groove are sealed with wax.

[0053] b. Perform wettability treatment on the surface of the substrate, first put the nanomaterial SiO 2 Treat with coupling agent KH550, and then use mechanical blending method (stirring in 1000rpm high-speed stirrer for 10min) to mix SiO 2 Nanoma...

Embodiment 2

[0073] Embodiment 2: a kind of 3D three-dimensional wooden floor production method, highly simulated teak, comprises the following production steps:

[0074] a. Using wood-plastic composite materials, through manual planing and milling, an irregular smooth concave-convex three-dimensional surface is processed on the surface of the substrate, the back of the substrate is kept flat, and the height difference between the most concave and the most convex is 0.2mm. Mortise and groove.

[0075] b. Perform wettability treatment on the surface of the substrate, first put the nanomaterial SiO 2 The coupling agent is KH550 for treatment, and then the SiO 2 The nanometer material is added to the raw materials of the UV water-based primer and the UV sealing primer, and the dosage is 0.5% of the total amount of the raw materials of the UV water-based primer, and 0.5% of the total amount of the raw materials of the UV sealing primer. It is firstly coated with a UV water-based primer, cure...

Embodiment 3

[0084] Embodiment 3: a kind of 3D three-dimensional wooden floor production method, high imitation black walnut, comprises the following production steps:

[0085] a. Use high-density fiberboard as the base material, and the density of the high-density fiberboard base material is 0.9g / cm 3 , keep the surface flat, tenon and groove the substrate blank, and seal the tenon and tenon groove with wax.

[0086] b. Perform wettability treatment on the surface of the substrate, first put the nanomaterial SiO 2 The coupling agent is KH550 for treatment, and then the SiO 2 The nanometer material is added to the raw materials of the UV water-based primer and the UV sealing primer, and the dosage is 0.1% of the total amount of the raw materials of the UV water-based primer, and 0.2% of the total amount of the raw materials of the UV sealing primer. It is firstly coated with 1 UV water-based primer, cured and dried by ultraviolet rays, then coated with 2 layers of sealing white UV primer...

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Abstract

The invention discloses a method for producing a 3D wood floor and the 3D wood floor. The method comprises the following steps of: processing the surface of a base material to form a convex-concave three-dimensional surface; transferring wood grain on a rubber covered roller by using a steel roller with the wood grain, printing the wood grain on a substrate for 2 to 3 times by using the rubber covered roller, and coating finish on the substrate surface for 1 to 2 times; and printing the wood grain on the substrate for 2 to 3 times; and finally, coating finish on the substrate surface for 2 to 5 times. The wood floor produced by the method has high-emulation 3D wood grain layering and visual effects; the wood grain is clear and very vivid; and the produced floor voids repeated wood grain and has a good foot feel and the smooth and soft surface.

Description

technical field [0001] The invention relates to a production method of a wooden floor and a product thereof, in particular to a production method of a wooden floor with 3D stereoscopic visual effects and a highly simulated 3D three-dimensional wooden floor. Background technique [0002] With the reduction of virgin forest resources, the price of solid wood flooring is rising, and the price of solid wood composite flooring produced with precious veneer is also rising. In addition, global warming, the energy crisis, and the timber crisis have made countries strengthen the protection of their forest resources. Therefore, the scientific and rational use of wood and the accelerated development and utilization of high-value-added fast-growing wood have become a hot topic for forestry industry and wood researchers. [0003] Therefore, people have developed wood laminate flooring made of fast-growing wood, branch wood, and secondary fuelwood through research and development. This f...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B27M3/04B27K1/00B27K5/02
Inventor 倪月忠潘成锋劳奕旻杨莎朱月虎王明俊董昊杜超郑峰峰
Owner ZHEJIANG SHIYOU TIMBER
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