High-purity stabilized aluminum alloy ingot and production method thereof

A technology for aluminum alloy ingots and production methods, applied in the field of aluminum alloy ingots, can solve the problems of immature refining process, increase of gas content and slag content in melt, degassing, poor effect of impurity removal, etc., and achieve separation efficiency and The effect of improving the sorting quality, improving the uniformity of alloy composition, and improving the efficiency of manual sorting

Active Publication Date: 2010-12-22
YE CHIU METAL RECYCLINGCHINALTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the aluminum-silicon alloys on the market have high impurity content, serious composition segregation, poor mechanical and processing properties, poor raw material sorting ability, high preparation cost and low efficiency.
[0003] In addition, the preparation method adopted by the high-purity stable aluminum alloy ingots currently on the market is to use pure aluminum ingots as the base, add the required alloying elements according to the composition ratio requirements, and smelt the aluminum alloy ingots of the required grades. However, the cost of this preparation method is very high; another preparation method is to use waste aluminum materials to prepare, use recycled waste aluminum parts or scraps and waste aluminum wires in the process of producing aluminum products as the main raw materials, and produce them through smelting and preparation. To produce secondary aluminum ingots that meet the standard requirements, this production method has the following problems:
[0008] At present, the high-temperature smelting method is generally adopted in the industry, and the temperature is controlled at about 800°C during the smelting process. This kind of smelting causes a lot of burning damage to raw...

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0057] A kind of high-purity stable aluminum alloy ingot, its weight percentage is:

[0058] Cu: 3.15%; Si: 8.0%; Mg: 0.05%; Zn: 1%; Fe: 0.3%; Mn: 0.2%; %; balance is AL.

[0059] The production method step of above-mentioned high-purity stable type alloy ingot is:

[0060] (1) Sorting and sorting of raw materials; use scrap aluminum scrap sieving machine for sorting; use scrap aluminum scrap sieving machine to sort out scrap aluminum materials of different sizes;

[0061] (2) Raw material preparation: classify and store the sorted raw materials to provide raw materials for smelting production;

[0062] (3) Ingredients: According to the proportion requirements of each metal element of the product and the prepared raw materials, the raw materials are selected from 380 slices and some raw materials with high copper and low zinc;

[0063] (4) Preheating and feeding: 70% of the raw materials with a good ratio are preheated through the "scrap aluminum smelting preheating kiln" a...

Embodiment 2

[0087] A kind of high-purity stable aluminum alloy ingot, its weight percentage is:

[0088] Cu: 3.75%; Si: 9.2%; Mg: 0.08%; Zn: 2.68%; Fe: 0.85%; Mn: 0.48%; Ni: 0.48%; Sn: 0.33%; %; balance is AL.

[0089] The production method step of above-mentioned high-purity stable type alloy ingot is:

[0090] (1) Sorting and sorting of raw materials; use scrap aluminum scrap sieving machine for sorting; use scrap aluminum scrap sieving machine to sort out scrap aluminum materials of different sizes;

[0091] (2) Raw material preparation: classify and store the sorted raw materials to provide raw materials for smelting production;

[0092] (3) Ingredients: According to the requirements of the proportion of each metal element of the product and the prepared raw materials, the raw materials such as off-stage materials and raw aluminum slices are used;

[0093] (4) Preheating and feeding: 70% of the raw materials with a good ratio are preheated through the "scrap aluminum smelting prehe...

Embodiment 3

[0117] A kind of high-purity stable aluminum alloy ingot, its weight percentage is:

[0118] Cu: 3.5%; Si: 8.8%; Mg: 0.1%; Zn: 1.5%; Fe: 0.68%; Mn: 0.36%; Ni: 0.32%; %; balance is AL. The production method step of above-mentioned high-purity stable type alloy ingot is:

[0119] (1) Sorting and sorting of raw materials; use scrap aluminum scrap sieving machine for sorting; use scrap aluminum scrap sieving machine to sort out scrap aluminum materials of different sizes;

[0120] (2) Raw material preparation: classify and store the sorted raw materials to provide raw materials for smelting production;

[0121] (3) Ingredients: Proportioning is carried out according to the proportion requirements of each metal element of the product and the prepared raw materials; the raw materials are 380 large materials and under-table ingots;

[0122] (4) Preheating and feeding: 70% of the raw materials with a good ratio are preheated through the "scrap aluminum smelting preheating kiln" and...

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PUM

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Abstract

The invention discloses high-purity stabilized aluminum alloy ingot which comprises the following components in weight percent: 3.1-3.8% of Cu, 7.9-9.3% of Si, 0-0.1% of Mg, 0-2.3% of Zn, 0-0.9% of Fe, 0-0.5% of Mn, 0-0.5% of Ni, 0-0.35% of Sn, 0-0.1% of Ti, 0-0.25% of other trace elements and the balance of Al. The invention further discloses a production method of the high-purity stabilized aluminum alloy ingot. The high-purity stabilized aluminum alloy ingot of the invention has low gas and slag content, high cleanness of molten aluminum, uniform components of the product and thin crystal structure; and the production method has low production cost and high efficiency, and effectively solves the pollution problem of the secondary aluminum industry.

Description

technical field [0001] The invention relates to an aluminum alloy ingot and a production method thereof, in particular to a high-purity stable aluminum alloy ingot and a production method thereof. Background technique [0002] At present, the aluminum-silicon alloys on the market have high impurity content, serious composition segregation, poor mechanical and processing properties, poor raw material sorting ability, high preparation cost and low efficiency. [0003] In addition, the preparation method adopted by the high-purity stable aluminum alloy ingots currently on the market is to use pure aluminum ingots as the base, add the required alloying elements according to the composition ratio requirements, and smelt the aluminum alloy ingots of the required grades. However, the cost of this preparation method is very high; another preparation method is to use waste aluminum materials to prepare, use recycled waste aluminum parts or scraps and waste aluminum wires in the proce...

Claims

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Application Information

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IPC IPC(8): C22C21/02C22B21/06B22D7/00
Inventor 黄崇胜
Owner YE CHIU METAL RECYCLINGCHINALTD
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