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Compound tube plate

A composite tube and metal composite material technology, applied in the field of composite tube sheet, can solve the problems of long working hours, deformation of tube sheet, large action area, etc., and achieve the effects of reducing metal pollution, enhancing strength, and reducing costs

Inactive Publication Date: 2011-06-29
苏州利玛特能源装备有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Explosion molding requires a relatively safe and relatively closed special site. The explosion requires a large area of ​​action. There are gaps in the edge parts that are not affected by the explosion and must be cut before use, resulting in increased costs.
The surfacing welding method is carried out with a large current, and the welding is easy to cause deformation of the tube plate. In order to avoid deformation, the thickness of the plate must be increased, and mechanical processing must be carried out after surfacing welding, so the cost increases and the working cycle is long.
The technical level of electroplated composite tube sheet material is difficult, the cycle is long, and the cost is high

Method used

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  • Compound tube plate
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Embodiment Construction

[0014] Such as figure 1 As shown, the composite tube sheet has a groove on the base tube sheet 1 to be protected, the metal composite material 2 is poured in the groove, and the cover plate 3 is sealed and connected to the groove. Among them, the material of the substrate tube plate 1 is Q345R, and the metal composite material 2 is ZCuA19Mn2.

[0015] During manufacture, metal is removed from the required protective parts on the substrate tube sheet 1 to form grooves. After surface treatment, the grooves are filled with metal composite materials 2 with a good ratio, sealed with a cover plate 3, and placed in a high-temperature furnace 4 Casting is carried out, and composite molding is realized under high temperature conditions. The thickness of the composite layer should not be too thick, and it will not react with the tube sheet at high temperature. Correctly adjust the material ratio and appropriate temperature of the composite layer to facilitate the pouring of the tube sh...

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Abstract

The invention provides a compound tube plate. A groove is formed on a part to be protected on a base material tube plate; a metal compound material is poured into the groove; a cover plate is connected to the groove in a sealing mode; another material is directly poured into the groove formed on the tube plate, so the thickness of the material of the compound layer can be controlled easily; the metal compound material and the base material tube plate are mutually melted, so the strength of the base material tube plate is enhanced; moreover, the compound tube plate has anti-corrosion performance; and pouring can be performed at any position of the tube plate, materials are saved, metal pollution is reduced, and resources are effectively saved.

Description

technical field [0001] The invention relates to a composite tube plate. Background technique [0002] At present, the molding process of composite materials mostly adopts explosive molding or welding surfacing method, electroplating method, etc. [0003] Explosion molding requires a relatively safe and relatively closed special site. The explosion requires a large area of ​​action. There are gaps in the edge parts that have not been affected by the explosion. They must be cut before they can be used, resulting in increased costs. Since the surfacing method is carried out with a large current, the welding is easy to cause deformation of the tube plate. To avoid deformation, the thickness of the plate must be increased, and mechanical processing must be performed after surfacing, so the cost increases and the working cycle is long. Electroplating composite tube sheet materials are technically difficult, long in cycle and high in cost. Contents of the invention [0004] The...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22D19/16
Inventor 王军张进
Owner 苏州利玛特能源装备有限公司