Novel welding process for combining submerged-arc welding with CO2 gas shielded welding

A technology of gas shielded welding and welding process, which is applied in welding equipment, arc welding equipment, manufacturing tools, etc. It can solve the problems of unsightly forming, high production efficiency and low cost, and achieve smooth and beautiful forming, high production efficiency and low cost. low effect

Inactive Publication Date: 2011-07-20
YINGDU BRIDGE STEEL STRUCTURE ENG
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

It is a semi-automatic welding process, the main equipment adopts welding power supply, control box, gas supply system, wire feeding mechanism, welding torch; CO 2 Welding is one of the important fusion welding methods for welding ferrous metal materials at present. It has low cost, good quality and high production efficiency. Its disadvantages are large power supply and unattractive shape.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0012] A kind of present embodiment combines submerged arc welding and CO 2 A new welding process combined with gas shielded welding, using submerged arc welding welding power supply, control box and welding trolley, CO installed on the welding trolley 2 Wire feeders and torches for gas shielded welding, but without the use of CO 2 Gas; use the welding wire of gas shielded welding, the welding wire of gas shielded welding adopts the welding wire with a diameter of 1.2mm and the model is ER50-6; through CO 2 Gas shielded welding torch, and the use of submerged arc welding flux, the flux is SJ101 flux; weld the bottom welding layer and the second layer of the cover welding layer on the workpiece weld. When welding the bottom welding layer, the voltage is 24V, the current is 180V, and the welding speed is 280mm / mn; when the cover welding layer is welded, the voltage is 34V, the current is 320V, and the welding speed is 400mm / mn. In the welding process of the present invention, ...

Embodiment 2

[0014] A kind of present embodiment combines submerged arc welding and CO 2 A new welding process combined with gas shielded welding, using submerged arc welding welding power supply, control box and welding trolley, CO installed on the welding trolley 2 Wire feeders and torches for gas shielded welding, but without the use of CO 2 Gas; use the welding wire of gas shielded welding, the welding wire of gas shielded welding adopts the welding wire with a diameter of 1.2mm and the model is ER50-6; through CO 2 Gas shielded welding torch, and the use of submerged arc welding flux, the flux is SJ101 flux; weld the bottom welding layer and the second layer of the cover welding layer on the workpiece weld. When welding the bottom welding layer, the voltage is 26V, the current is 190V, and the welding speed is 300mm / mn; when the cover welding layer is welded, the voltage is 36V, the current is 340V, and the welding speed is 460mm / mn. In the welding process of the present invention, ...

Embodiment 3

[0016] A kind of present embodiment combines submerged arc welding and CO 2 A new welding process combined with gas shielded welding, using submerged arc welding welding power supply, control box and welding trolley, CO installed on the welding trolley 2 Wire feeders and torches for gas shielded welding, but without the use of CO 2 Gas; use the welding wire of gas shielded welding, the welding wire of gas shielded welding adopts the welding wire with a diameter of 1.2mm and the model is ER50-6; through CO 2 Gas shielded welding torch, and the use of submerged arc welding flux, the flux is SJ101 flux; weld the bottom welding layer and the second layer of the cover welding layer on the workpiece weld. When welding the bottom welding layer, the voltage is 25V, the current is 185V, and the welding speed is 290mm / mn; when the cover welding layer is welded, the voltage is 35V, the current is 330V, and the welding speed is 430mm / mn. In the welding process of the present invention, ...

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Abstract

The invention discloses a novel welding process for combining submerged-arc welding with CO2 gas shielded welding. A welding power supply, a control box and a welding tractor of submerged-arc welding are adopted, a welding gun of CO2 gas shielded welding is arranged on the welding tractor, but CO2 gas is not used; and by using a welding wire of the gas shielded welding and a welding flux of the submerged-arc welding, a backing welding layer and a cosmetic welding layer of a working seam are welded through a wire feeding mechanism and the welding gun of the CO2 gas shielded welding. The invention improves the comprehensive mechanical property of the whole seam, ensures that the surface of the seam is formed smoothly and attractively, is beneficial to appearance detection, has improved welding process parameters compared with other welding methods, and can ensure effective weld penetration, low cost and high production efficiency.

Description

technical field [0001] The present invention relates to a kind of submerged arc welding and CO 2 A new welding process combined with gas shielded welding. Background technique [0002] Submerged arc welding is a welding method in which an arc burns under a flux layer. The main equipment used is welding power supply, control box, and welding trolley; the steps are as follows: first clean the weldment, then install welding wire, then install flux, then adjust the welding power supply and speed, and then weld after surfacing. The advantages of submerged arc welding are: high productivity; high welding quality; saving welding materials and energy; good working conditions. Its disadvantages are: it is mainly used for flat welding position welding and long weld welding. [0003] CO 2 Gas shielded welding uses carbon dioxide (CO 2 ) as the shielding gas metal arc welding. It is a semi-automatic welding process, the main equipment adopts welding power supply, control box, gas ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K28/02B23K9/00
Inventor 夏克俭李佳顾军付涛李明
Owner YINGDU BRIDGE STEEL STRUCTURE ENG
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