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Method for duplex dephosphorization of intermediate frequency furnace and vacuum induction furnace

A technology of vacuum induction furnace and intermediate frequency furnace, which is applied to furnaces, electric furnaces, furnace types, etc., can solve the problems of high production cost and complicated operation, and achieves the effect of high speed, less slag, and favorable removal.

Inactive Publication Date: 2012-10-31
武钢集团有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, this method of phosphorus control is only suitable for converter steelmaking, and it is necessary to prevent phosphorus return during the pouring process. The operation is more complicated, the production cost is high, and the dephosphorization result is mostly only about 70ppm

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] For a certain steel, the weight percent content of each component is required to be C≤100ppm, Si≤0.3%, and P≤0.025%.

[0022] Prepare the primary dephosphorization agent consisting of 4% calcium chloride, 3% boric acid, 75% active lime and 18% iron oxide scale.

[0023] 1) Weigh 100kg steel scrap raw material;

[0024] 2) Add 2kg of active lime to the crucible of the intermediate frequency furnace to make a base, and put 100kg of scrap steel raw materials into it, and heat it up until the molten steel is melted by power transmission;

[0025] 3) Weigh 5kg of the primary dephosphorization agent, add the first batch of 2.5kg of the composite dephosphorization agent to the molten steel, control the slag temperature at 1320-1380°C, and add the second batch of 2.5kg of the composite dephosphorization agent after removing the slag , control the temperature of the molten steel at 1320-1380°C, remove the slag after fully reacting, then make white slag, take a sample and tap th...

Embodiment 2

[0033] For a certain steel, the weight percent content of each component is required to be C≤100ppm, Si≤0.3%, and P≤0.025%.

[0034] Prepare a primary dephosphorization agent consisting of 2% calcium chloride, 5% boric acid, 78% active lime and 15% iron oxide scale.

[0035] 1) Weigh 100kg steel scrap raw material;

[0036] 2) Add 1kg of active lime to the crucible of the intermediate frequency furnace to make a base, and put 100kg of scrap steel raw materials into it, and heat it up until the molten steel is melted by power transmission;

[0037] 3) Weigh 3kg of the primary dephosphorization agent, add the first batch of 1.5kg of the composite dephosphorization agent to the molten steel, control the slag temperature at 1320-1350°C, and add the second batch of 1.5kg of the composite dephosphorization agent after removing the slag , control the temperature of the molten steel at 1320-1350°C, remove the slag after fully reacting, then make white slag, take a sample and tap the ...

Embodiment 3

[0045] For a certain steel, the weight percent content of each component is required to be C≤100ppm, Si≤0.3%, and P≤0.025%.

[0046] Prepare the primary dephosphorization agent consisting of 6% calcium chloride, 4% boric acid, 80% active lime and 10% iron oxide scale.

[0047] 1) Weigh 100kg steel scrap raw material;

[0048] 2) Add 4kg of active lime to the crucible of the intermediate frequency furnace to make a base, and put 100kg of scrap steel raw materials into it, and heat it up until the molten steel is melted by power transmission;

[0049] 3) Weigh 6kg of the initial dephosphorization agent, add the first batch of 3kg composite dephosphorization agent to molten steel, control the slag temperature at 1350-1380°C, add the second batch of 3kg composite dephosphorization agent after removing slag, and control The temperature of the molten steel is 1350-1380°C. After fully reacting, remove the slag, then make white slag, take a sample and tap the steel, and measure the p...

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Abstract

The invention discloses a method for duplex dephosphorization of an intermediate frequency furnace and a vacuum induction furnace, which comprises the following steps: weighing a certain quantity of scrap steel raw materials, wherein the weight is recorded as W; loading active lime into a crucible of the intermediate frequency furnace, further loading the scrap steel raw materials, transmitting power for heating up till the completion of melting of scrap steel; adding preliminary dephosphorization agent into molten steel, controlling the temperature of slag at 1320-1380 DEG C, slagging off after full dephosphorization, further making white slag, then sampling, determining the content by weight percentage of phosphorus in a molten steel sample and recording the content; transferring the molten steel into the crucible of the vacuum induction furnace and pre-loading active lime into the bottom of the crucible; transmitting the power for heating up the vacuum induction furnace, controlling the temperature of the molten steel at 1500-1580 DEG C, adding fluorite and ferric oxide fine powder into the molten steel for refining for 3-8 minutes, further performing air breaking and the slagging off; then adding carbon grains into the molten steel, closing the furnaces, vacuumizing, degassing and deoxidizing; and further adding aluminum shot into the molten steel, circulating for 3-5 minutes and pouring under vacuum state. Practices prove that the dephosphorization efficiency of the method is high, the speed is fast, the slag amount is small and the slagging off is facilitated.

Description

technical field [0001] The invention belongs to the technical field of ultra-low phosphorus and ultra-pure steel smelting, and specifically refers to a double dephosphorization method of an intermediate frequency furnace and a vacuum induction furnace. Background technique [0002] Phosphorus is a harmful element in steel, which can significantly reduce the toughness of steel, especially under low temperature conditions, the deterioration of toughness is more significant, resulting in cold and brittle steel, and the segregation of phosphorus is likely to cause abnormal local structure of steel, resulting in anisotropy , which is detrimental to welding performance and causes welding cracking. Therefore, the molten steel needs to be dephosphorized during the smelting process. [0003] Before the present invention, a kind of vacuum furnace dephosphorization method commonly used, just simply adds CaC 2 -CaF 2 Flux is used as a dephosphorization agent. This dephosphorization a...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C21C5/52C21C7/064
CPCY02P10/20
Inventor 陈子宏王炜张贤忠吴莉岳江波
Owner 武钢集团有限公司