A system and method for variable speed winding of a square winder

A winding machine, variable speed technology, applied in sustainable manufacturing/processing, electrochemical generators, electrical components, etc., can solve the fluctuation of tension and the difficulty of debugging, affect battery quality and production efficiency, restrict winding Winding speed and other issues to achieve constant tension, reduce deformation, and improve quality

Active Publication Date: 2011-12-21
GEESUN AUTOMATION TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Especially for common prismatic batteries, since the winding needle for winding the prismatic battery cells is flat, during the winding process, when the winding needle rotates at a constant speed for winding, the actual linear speed of the tape actually changes periodically. As a result, the tension of the strip material also changes periodically, which directly leads to the deformation of the wound battery cells, and the winding of the battery cells is uneven, which seriously affects the quality and production efficiency of the battery. a problem in the process
[0003] At present, the common method is to use the usual mathematical modeling or drawing points to control. After changing the winding needle, because the shape of the winding needle is different, it is necessary to recalculate or draw the points. The debugging time is quite long, and the winding needle is winding In the process, as the number of winding turns increases, the width will change. Under the same angle and corresponding angular velocity, the winding line speed will also change, which will also restrict the increase in winding speed. It increases the difficulty of tension fluctuation and debugging, so there is an urgent need for a fast, simple and accurate winding system for square winding machines

Method used

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  • A system and method for variable speed winding of a square winder
  • A system and method for variable speed winding of a square winder
  • A system and method for variable speed winding of a square winder

Examples

Experimental program
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Effect test

Embodiment 1

[0037] Such as figure 1 As shown, this example provides a variable speed winding system for a square winding machine, including a servo motor module, an encoding module, an acquisition module, and a control module. The servo motor module includes a winding needle drive unit and a pulse generator unit. The winding needle driving unit adopts a servo motor to drive the winding needle 4, and the pulse generator unit is used to output the working pulse of the servo motor module;

[0038] The encoding module uses an encoder unit to regularly interrupt and output feedback pulses;

[0039] The collection module is used to simultaneously collect the working pulse and the feedback pulse;

[0040] The control module includes a central processing unit, a memory unit and a control unit, the central processing unit is used to calculate the winding speed corresponding to the feedback pulse, and store the corresponding relationship between the winding speed, the working pulse and the feedbac...

Embodiment 2

[0050] This example provides a winding method for the variable speed winding system of a square winder described in Embodiment 1, including a sampling step and a control step,

[0051] The sampling step is used to collect the working pulse and the feedback pulse at the same time, and drive the rolling needle 4 of the system at a constant speed. The pulse data of the feedback pulse is sent to the control step;

[0052] The control step forms a corresponding relationship between the received working pulse and the feedback pulse, and is used to control the winding speed of the system. The control step collects the current working pulse in real time, and maintains the current winding speed and the working pulse The corresponding winding speed is the same.

[0053] Wherein, the current working pulse is that the winding system of the square winding machine is in normal operation, that is, after the corresponding relationship is formed, the servo motor variable speed drives the wind...

Embodiment 3

[0056] The difference from Embodiment 2 is that in the sampling step described in this embodiment, the winding speed of the winding needle 4 of the system driven at a constant speed is 0.2 revolutions / second.

[0057] This example rotates at a low speed and constant speed in the sampling step, so that the feedback pulse output by the encoder unit can be stably obtained, and the winding speed of the winding needle 4 is 0.2 circles / second, which can obtain enough pulse data, and at the same time It saves the space of the memory unit and obtains an accurate corresponding relationship. On this basis, this example can effectively promote the winding at a uniform linear speed during the winding process, reduce the tension of the tape material, and largely avoid the winding process. The deformation of the battery core is neatly wound.

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Abstract

The invention provides a square winder variable-speed winding system and a method. The square winder variable-speed winding system comprises a servomotor module, a coding module, an acquisition module and a control module, the servomotor module comprises a winding pin-driving unit and a pulse generator unit, and the pulse generator unit outputs the working pulses of the servomotor module; the coding module adopts a coder unit to periodically interrupt and output feedback pulses; the acquisition module simultaneously acquires the working pulses and the feedback pulses; the control module comprises a central processor unit, a memory unit and a control unit, the central processor unit is used for calculating the winding speed corresponding to the feedback pulses and storing the corresponding relation between the winding speed, the working pulses and the feedback pulses into the memory unit, and the control unit changes the winding speed of the system according to the corresponding relation between the working pulses and the corresponding relation.

Description

technical field [0001] The invention relates to a square winding machine system, in particular to a variable speed winding system and method for a square winding machine. Background technique [0002] The development of the lithium battery industry is currently a hot industry that is developing day by day in the world, especially the square battery has its unique advantages and is widely used, and the winding of lithium-ion battery cells is one of the key links in the production of lithium-ion batteries. Its winding tension control accuracy, winding speed, yield and other indicators directly determine the performance of the battery. Especially for common prismatic batteries, since the winding needle for winding the prismatic battery cells is flat, during the winding process, when the winding needle rotates at a constant speed for winding, the actual linear speed of the tape actually changes periodically. As a result, the tension of the strip material also changes periodical...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01M10/0587
CPCY02E60/12Y02E60/10Y02P70/50
Inventor 张东南王强程方义
Owner GEESUN AUTOMATION TECH
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