Radial double split foil winding and winding method thereof

A winding method and double-split technology, which are applied in coil manufacturing, transformer/inductor coil/winding/connection, inductor/transformer/magnet manufacturing, etc., can solve the problems of foil coil structure and winding method that cannot be completed, etc. Achieve the effect of less magnetic flux leakage, increased stability and uniform distribution

Active Publication Date: 2013-05-01
JIANG SU ZHONGRONG TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

To realize the structural design of this split transformer, it cannot be completed with the commonly used foil coil structure and winding method.

Method used

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  • Radial double split foil winding and winding method thereof

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Embodiment Construction

[0016] A radially double-split foil coil, see figure 1 , the coil includes a first outgoing copper bar 11 , a first layer of copper foil 12 , a first layer of insulating material 13 , a second outgoing copper bar 21 , a second layer of copper foil 22 and a second layer of insulating material 23 . Both the first outgoing copper bar 11 and the second outgoing copper bar 21 are located inside the coil, with a difference of half the inner diameter and circumference of the coil. The first layer of copper foil 12 is welded on the first outgoing copper bar 11 , and the first layer of insulating material 13 is wrapped inside the first layer of copper foil 12 . The second layer of copper foil 22 is welded on the second outgoing copper bar 21 , and the second layer of insulating material 23 is wrapped inside the second layer of copper foil 22 . The first layer of copper foil 12 and the second layer of copper foil 22 are arranged at intervals, and the second layer of copper foil 22 cove...

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Abstract

The invention discloses a radial double split foil winding and a winding method thereof. A first wire outlet copper bar and a second wire outlet copper bar of the winding are positioned on the inner side of the winding; a first-layer copper foil is welded on the first wire outlet copper bar, a first-layer insulation material is coated on the inner side of the first-layer copper foil; a second-layer copper foil is welded on the second wire outlet copper bar; a second-layer insulation material is coated on the inner side of the second-layer copper foil; and the first-layer copper foil and the second copper foil are arranged at an interval. During winding, the first wire outlet copper bar and the first-layer copper foil are wound on a winding former simultaneously; when a semicycle of the inner diameter of the winding is formed, the second-layer copper foil is placed on the inner side of the first-layer insulation material and is wound simultaneously; and the winding method is simple andconvenient and contributes to realizing mechanization of the winding process of the winding. The obtained winding is low in brow leakage, small in axial force and strong in short circuit bearing capacity during short circuit; and turn-to-turn capacitance of the winding along the winding is distributed uniformly, and impulse overvoltage stability of the winding is enhanced.

Description

technical field [0001] The invention relates to a foil coil for a transformer and a winding method thereof, in particular to a radial double-split foil coil and a winding method thereof. Background technique [0002] The foil coil is a coil wound with copper foil. When winding this coil, first weld the copper foil and the leading copper bar firmly, and then fix the leading copper bar on the winding mold to start winding. According to the required winding regulations The number of turns, cut the copper foil, and weld the tail copper bar. This foil coil structure is now commonly used in the transformer industry. [0003] The current of the low-voltage coil of the transformer is usually large. If multiple wires are wound in parallel, a large helix angle will be generated during winding, and the magnetic flux leakage at the end will be large. When the transformer is short-circuited, there will be a large Large mechanical force will cause damage to the coil; if it is wound with...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01F27/28H01F27/29H01F41/06H01F41/061H01F41/12
Inventor 孙国平魏常友
Owner JIANG SU ZHONGRONG TECH
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