Steel blank grinding abrasion wheel adopting microcrystal ceramic bonding agents

A ceramic bonding agent and bonding agent technology, used in abrasives, metal processing equipment, manufacturing tools, etc., can solve the problems of tissue density, poor hardness uniformity, restricting efficiency and quality level, and unable to achieve automatic grinding. Stable, easy grinding automation, excellent electrical properties

Active Publication Date: 2012-02-29
江苏华东砂轮有限公司
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  • Summary
  • Abstract
  • Description
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  • Application Information

AI Technical Summary

Problems solved by technology

The currently used vitrified bond is mainly glass or ceramics, so the sintering temperature is high, the grinding wheel reject rate is high, the finished grinding wheel has low strength, low impact toughness, poor tissue density and hardness uniformity, users cannot realize automatic grinding, and are prone to burns The shortcomings of workpieces, etc., restrict the efficiency and quality level of modern industrial steel industry production

Method used

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Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0025] 1. Raw material of vitrified bond for grinding wheel and its technical conditions, ratio range of raw material:

[0026] 1. Feldspar: 3.1 chemical composition (%) SiO 2 The content is 63~68; Al 2 o 3 The content is 17-20;

[0027] Fe 2 o 3 2 O≥10.0, NaO≤4; Ignition loss≤1.0.

[0028] Particle size composition: all through 100# sieve, ≥98% through 240# sieve, moisture content: ≤1%; refractoriness: 1230℃~1280℃.

[0029] 2. Clay: chemical composition (%): SiO 2 The content is 45~49; Al 2 o 3 The content is 34~38; Fe 2 o 3 ≤12; CaO2 O+NaO<3; Ignition reduction<15. Particle size composition: all through 100# sieve, ≥98% through 240# sieve, moisture: ≤1%.

[0030]3. Requirements for pyrophyllite: white powder, whiteness > 90, particle size composition: all pass 100# sieve, pass 240# sieve ≥ 98%, moisture: ≤ 1%; chemical composition (%): Al2O3 ≥ 18 ~ 27% , K2O+Na2O≤0.5~0.7%, Fe2O3≤0.5%. SiO265~75% K2O+Na2O<0.6~1.2%.

[0031] 4. Boron-containing glass-ceramics: c...

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PUM

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Abstract

The invention relates to a steel blank grinding abrasion wheel adopting microcrystal ceramic bonding agents, which is in a structure made of polycrystalline solid materials with the coexistence of glass and crystals and adopts the bonding agents of clay, feldspar, boron-containing microcrystal glass, pyrophyllite and soapstone to be made into high-intensity and low-shrinkage engineering ceramic bonding agents, good performance of the glass and the ceramics such as high mechnical intensity, wear resistance, corrosion resistance and the like are integrated, then, the glass and the ceramics are combined with mixed grinding materials, a molding pressing method is adopted for the high-pressure double-side pressing process forming, the low-temperature firing is adopted, the positive pressure reducing atmosphere heat simulation crystallization is adopted at the 800 DEG C heat insulation section, and the mixed grinding material and micro porous glass phase high-intensity microcrystal engineering ceramic composite structure is formed, so the intensity and the bonding degree of the steel blank grinding abrasion wheel are greatly improved, the use linear speed of the abrasion wheel is accelerated, and the safety factor is high. The steel blank grinding abrasion wheel belongs to the novel efficient special steel blank grinding abrasion wheel with the characteristics that the intensity andthe hardness are high, the tissue density is uniform, the grinding ratio is great under the condition of high-speed grinding, workpieces can not be damaged through firing, and the automation of iron and steel industries is easy to realize.

Description

technical field [0001] The invention relates to a formula and a manufacturing process of a microcrystalline ceramic bond grinding steel billet grinding wheel. Background technique [0002] Grinding wheel is an important tool in machining, it relies on bonding agent to combine loose granular abrasives together. Since the grinding wheel is subject to a large impact force and needs to rotate at a high speed during grinding, its strength is the premise to ensure safe and effective use; the grinding performance and efficiency of the grinding wheel are the key, and steel is an important part of modern machinery and industrial equipment. The quality of the grinding material of the steel grinding wheel is particularly important to promote the technological progress of steel production enterprises and promote the development of the industry. In the past, the bonding agents used to prepare grinding steel grinding wheels include ceramics, glass, etc., among which ceramic bonding agents...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B24D3/14
Inventor 陈瑞和万隆徐汇铭葛宗荣王友堂
Owner 江苏华东砂轮有限公司
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