Processing technology for high-speed abrasion-resistant metal groove drums

A wear-resistant metal and processing technology, applied in the field of key components of automatic winders, can solve the problems of high power consumption, wear failure of grooves, short life, etc., and achieve the effect of improving production efficiency and ensuring processing quality.

Active Publication Date: 2012-07-25
CHANGZHOU BRATI TEXTILE MACHINERY
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  • Abstract
  • Description
  • Claims
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AI Technical Summary

Problems solved by technology

The Bakelite drum is cheap and the process is simple, but this drum has three disadvantages: 1) The wear resistance is very poor, and the friction of the yarn on the drum can easily cause the drum to wear and fail, so the service life of this drum is longer Short, about 2-3 years; 2) Power consumption is large, because this kind of tank is a solid tank and has a large mass, so the energy consumption is large when starting, which is about twice that of aluminum alloy tanks; 3) Static electricity The effect is large, and the friction transmission of the groove drum has a great influence on the hairiness. The bakelite groove drum is prone to generate static electricity during the winding process, causing yarn fluffing, pilling, and breakage, which is not

Method used

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  • Processing technology for high-speed abrasion-resistant metal groove drums
  • Processing technology for high-speed abrasion-resistant metal groove drums

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Embodiment Construction

[0016] The following specific implementation methods are only for better illustration of this patent, and do not limit the rights of the patent application.

[0017] A high-speed wear-resistant metal groove processing technology. The processing technology of the groove cylinder is as follows: the outer circle of the inner hole in the car → drilling the positioning pin hole → milling the yarn guide groove → polishing the yarn guide groove → surface strengthening treatment → the overall dynamic balance, and The feature is that the milling guide thread groove adopts the numerical control processing method. Before processing the guide thread groove, the semi-finished blank of the groove drum needs to be clamped and fixed. The clamping method of the semi-finished blank of the groove drum is as follows: the semi-finished blank of the groove drum The inner and outer rings, fastening screw holes and positioning pin controls have been processed, and the six degrees of freedom of the gro...

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Abstract

The invention relates to the technical field of critical components of bobbin winders, in particular to processing technology for high-speed abrasion-resistant metal groove drums. The processing technology for groove drums includes lathing an outer circle of an inner hole; drilling a positioning pin hole; milling a yarn guiding groove; polishing the yarn guiding groove; performing surface strengthening treatment; and realizing integral dynamic balance. The processing technology is characterized in that the yarn guiding groove is milled by a numerical control machining method, a semi-finished blank of a groove drum needs to be fixedly clamped before the yarn guiding groove is machined, and then is machined, and a numerical control machining programming process for milling the yarn guiding groove includes determining milling parameters at first; setting machining coordinates; selecting tools; machining the blank; carrying out cutting simulation; determining a correct tool position track; and selecting a proper postprocessor to output a machining program after machining simulation is proved to be correct. On the basis of research of design features and structural characteristics of the groove drum, the numerical control machining method is adopted, production efficiency is improved on the premise that machining quality is guaranteed, and batch production and matching of the groove drums and the bobbin winders are realized.

Description

technical field [0001] The invention relates to the technical field of key components of an automatic winder, in particular to a high-speed wear-resistant metal groove drum processing technology. Background technique [0002] The groove drums assembled on the 1332M and 1332MD type groove drum winders that are generally used in China are bakelite groove drums that are pressed by hard bakelite. The main manufacturers of bakelite tanks in my country include Qingdao Plastic No. 6 Factory, Wuxi Bakelite Parts Factory, and manufacturers in Dandong, Shanghai and other places. Bakelite tanks are cylindrical and conical, 2-turn and 2.5-turn common phenolic plastic tanks and anti-static phenolic plastic tanks. The Bakelite drum is cheap and the process is simple, but this drum has three disadvantages: 1) The wear resistance is very poor, and the friction of the yarn on the drum can easily cause the drum to wear and fail, so the service life of this drum is longer Short, about 2-3 ye...

Claims

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Application Information

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IPC IPC(8): B23P15/00
Inventor 魏玉平丁云方郝俊文
Owner CHANGZHOU BRATI TEXTILE MACHINERY
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