Rubber composite material for plugging leakage of underwater pipeline and use method thereof
A composite material and rubber technology, applied in the direction of pipe components, pipes/pipe joints/fittings, mechanical equipment, etc., can solve the problems of limited applicability and construction difficulties of underwater pipelines, and achieve the effect of convenient construction and strong adaptability
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Embodiment 1
[0030] Preparation of the sealing layer:
[0031] Compounding system component distribution ratio (parts by weight): nitrile rubber, 100; semi-reinforcing carbon black, 45; zinc oxide, 5; stearic acid, 1; DCP, 2.4; antioxidant 4010NA, 3; Capryl, 12;
[0032] Preparation process: use an open mill to masticate nitrile rubber 5 times, add zinc oxide and stearic acid, after mixing evenly, add anti-aging agent 4010NA, then add carbon black and mix evenly, then add dioctyl terephthalate Finally, add DCP and knead evenly. After three times of thinning, a kneaded film with uniform thickness will be produced for use.
[0033] Utilize the plate vulcanizing machine that pressure is 50 tons to mold compression vulcanization molding (curing agent is DCP), concrete parameter is temperature 160 ℃, pressure 20MPa, time 10min.
[0034]The protruding stripes distributed in a semi-circular lattice on the surface of the sealing layer are formed by a mould, and the wedge-shaped overlapping struc...
Embodiment 2
[0037] Preparation of the air-filled layer:
[0038] Compounding system component distribution ratio (parts by weight): EPDM rubber, 100; semi-reinforcing carbon black, 70; zinc oxide, 5; stearic acid, 1; DCP, 4; paraffin oil, 1;
[0039] Preparation process: use an open mill to masticate EPDM rubber 5 times, add zinc oxide and stearic acid, after mixing evenly, add carbon black and mix evenly, then add paraffin oil, finally add DCP and mix evenly, After thinning three times, the mixed film with uniform thickness is ready for use.
[0040] Use a flat vulcanizer with a pressure of 50 tons to mold and vulcanize (the vulcanizing agent is DCP). The specific parameters are temperature 160 ° C, pressure 15 MPa, and time 15 minutes. When molding and vulcanizing, first spread a layer of mixed film in the mold, then spread the cellophane used to form the hollow cavity on the film, and then spread a layer of mixed film, and then spread the coated film Nylon cloth or cotton cloth of co...
Embodiment 3
[0044] Preparation of coating layer:
[0045] Compounding system component distribution ratio (parts by weight): EPDM rubber, 100; semi-reinforcing carbon black, 50; zinc oxide, 5; stearic acid, 1; paraffin oil, 1; hydroxypropyl cellulose, 30;
[0046] Preparation process: use an open mill to masticate EPDM rubber 5 times, add zinc oxide and stearic acid, after mixing evenly, add semi-reinforcing carbon black and mix evenly, then add paraffin oil, and finally add hydroxypropyl The base cellulose is mixed evenly, and after three times of thinning, a mixed film with uniform thickness is produced. The mixed film is dissolved in gasoline according to the ratio of 1:2, and then evenly coated on both sides of the nylon cloth, and can be obtained after drying. Wherein said mixing technology is prior art.
[0047] The thickness of the obtained cladding layer is 0.2-1mm, and it is in the form of strips. In order to facilitate construction, it is generally made into long strips with ...
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