Low-density ceramsite propping agent taking low-aluminum high-silicon alumyte as major raw material and preparation method thereof
A bauxite, low-density technology, applied in the direction of earthwork drilling, mining fluid, wellbore/well parts, etc., can solve the problems of insufficient raw materials and high production costs of low-density ceramsite proppant, and achieve simple and convenient production process , low price, and reduced visual density index
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Embodiment 1
[0019] Firstly, the raw materials of bauxite, manganese ore, hematite, clay and dolomite are broken into particles smaller than 10mm, and then the ingredients are prepared according to mass percentage: 90% of bauxite, 4% of manganese ore, 2% of hematite, Clay 2%, dolomite 2%. After the ingredients are added together (continuous addition of ingredients), the ball mill is ground into a mixed powder with a 325-mesh sieve rate of more than 99%, and then put into the granulation pot, and the granules are granulated under the action of spray (water mist, the same below), and the granules are screened. , dried to a moisture content of no more than 5%, and then put into a rotary kiln and fired at 1320°C for 0.5h to obtain the low-density ceramsite proppant. After testing, the bulk density of the finished product is 1.52g / cm 3 , the apparent density is 2.70g / cm 3 , the breakage rate is 5.68% when the closing pressure is 52MPa. Other indicators are also in line with the national oil ...
Embodiment 2
[0021] First, the raw materials of bauxite, manganese ore, hematite, clay and dolomite are broken into particles smaller than 10mm, and then the ingredients are prepared according to mass percentage: 92% of bauxite, 3% of manganese ore, 2% of hematite, Clay 1%, dolomite 2%. After batching, add together (continuously add batching) ball mill to grind into 325 mesh sieve rate of more than 99% of the mixed powder, then put it into the granulation pot, granulate under the action of spraying, after the granules are screened, dry until the moisture content is not 5%, and then into the rotary kiln, fired at 1340 ° C for 1 hour to obtain the low-density ceramsite proppant. After testing, the bulk density of the finished product is 1.50g / cm 3 , the apparent density is 2.65g / cm 3 , The breakage rate is 5.80% when the closing pressure is 52MPa. Other indicators are also in line with the national oil and gas SY / T 5108-2006 industry standards.
Embodiment 3
[0023] First, the raw materials of bauxite, manganese ore, hematite, clay and dolomite are broken into particles smaller than 10mm, and then the ingredients are prepared according to the mass percentage: 94% of bauxite, 2.5% of manganese ore, 1.5% of hematite, Clay 0%, dolomite 2%. After batching, add together (continuous batching is added continuously) to crush each raw material into particles smaller than 10mm, weigh them in proportion, and use a ball mill to grind them into a mixed powder with a 325-mesh sieve rate greater than 99%, and then put it into the granulation pot. The granules are granulated under the action of spraying. After the granules are screened, they are dried until the moisture content is not more than 5%, and then enter the rotary kiln, and are fired at 1360°C for 1.5 hours to obtain the low-density ceramsite proppant. After testing, the bulk density of the finished product is 1.54g / cm 3 , the apparent density is 2.73g / cm 3 , The breakage rate is 5.75%...
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