Optimal control system and method for realizing instant excavation turning angle and excavation force of bucket

A technology for optimizing control and digging force, applied to mechanically driven excavators/dredgers, etc., can solve problems such as adverse effects of bucket excavation full load, unfavorable soil cutting, lifting, etc., to improve excavation efficiency, reduce loss, expand The effect of mining range

Inactive Publication Date: 2012-09-26
SHANGHAI SANY HEAVY IND
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AI Technical Summary

Problems solved by technology

[0003] Using the existing connecting rod with fixed welding/casting structure, the rotation angle of the bucket is generally about 180°. When there is a requirement for the digging height, it is hoped that the elevation angle of the bucket is larger. When other components remain unchanged, the length of the connecting rod However, in this w

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  • Optimal control system and method for realizing instant excavation turning angle and excavation force of bucket
  • Optimal control system and method for realizing instant excavation turning angle and excavation force of bucket
  • Optimal control system and method for realizing instant excavation turning angle and excavation force of bucket

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Embodiment Construction

[0031] The present invention will be further described below in combination with principle diagrams and specific operation examples.

[0032] Such as figure 1 and image 3 As shown in a, the present invention realizes the optimal control system of bucket instantaneous digging angle and digging force, including connecting rod cylinder a4, laser locator 6, boom cylinder stroke displacement sensor s1, stick cylinder stroke displacement sensor s2, bucket cylinder stroke Displacement sensor s3, connecting rod cylinder stroke displacement sensor s4, boom cylinder pressure sensor p1, stick cylinder pressure sensor p2, bucket cylinder pressure sensor p3, connecting rod cylinder pressure sensor p4, programmable controller 7 and control connecting rod cylinder The electro-hydraulic proportional valve 8 for oil quantity, the signal output terminals of all the above sensors are respectively connected with the programmable controller 7, and the output terminals of the programmable control...

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Abstract

The invention discloses an optimal control system for realizing instant excavation turning angle and excavation force of a bucket. The system comprises a connecting rod cylinder, a laser positioner, a boom cylinder travel displacement sensor, a bucket arm cylinder travel displacement sensor, a bucket cylinder travel displacement sensor, a connecting rod cylinder travel displacement sensor, a boom cylinder pressure sensor, a bucket arm cylinder pressure sensor, a bucket cylinder pressure sensor, a connecting rod cylinder pressure sensor, a programmable controller and an electro-hydraulic proportional valve controlling the connecting rod cylinder. The invention has the benefits that by adopting the connecting rod structure and the optimal control system, the excavation range can be expanded without influencing the excavation force, and the generality of connecting rod mechanisms of similar-tonnage excavators can be improved; and meanwhile, the length extension of the connecting rod is controlled by a optimal control program to realize optimal matching of the excavation angle and excavation force of the bucket, thus the bucket performs excavation work with the optimal angle and force, the loss of the bucket is reduced, and the excavation efficiency is improved.

Description

technical field [0001] The invention relates to the technical field of excavator control, in particular to an optimal control system and method for realizing the instantaneous digging angle and digging force of a bucket. Background technique [0002] The hydraulic excavator is a kind of construction machinery widely used at present. Through the hydraulic control system, the stroke of the boom cylinder, stick cylinder and bucket cylinder can be changed, and the movement of the boom, stick and bucket can be controlled to complete the excavation and unloading of the working device. action. The four-bar linkage mechanism consisting of the arm, bucket, connecting rod and rocker at the front end of the working device forms a force transmission ratio, which will directly affect the excavation force. The above four parts are generally welded / cast parts with fixed length. When their structure After confirmation, the digging force and the angle of rotation of the bucket are completel...

Claims

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Application Information

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IPC IPC(8): E02F3/36E02F3/43
Inventor 徐瑾宋杰
Owner SHANGHAI SANY HEAVY IND
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