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Micro-dilatancy refractory mortar for rotary kiln

A refractory mud and micro-expansion technology, which is applied in the field of refractory materials, can solve the problems of refractory brick product adjustment, refractory brick furnace lining quality influence, and difficult to master, etc., to achieve good high temperature performance and corrosion resistance.

Inactive Publication Date: 2013-10-09
武汉钢铁有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

But on the one hand, because the slight volume change of refractory bricks often causes a large volume change of the furnace lining as a whole, the quality fluctuation of refractory bricks has a great impact on the masonry quality of the furnace lining, and the refractory bricks as finished products cannot be adjusted during on-site construction; on the other hand On the one hand, since the shrinkage of the brick joint mud between refractory bricks is also an important aspect of the shrinkage of the furnace lining, it is not easy in actual production to control the overall expansion performance of the furnace lining by changing the volume expansion performance of the lining refractory bricks. master

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0010] Micro-expansion refractory mud for rotary kiln, including 70 parts by weight of 200-mesh high-alumina bauxite, 8 parts by weight of alumina micropowder of 5-10 μm, 8 parts by weight of silica micropowder of 5-10 μm, and 3 parts by weight of 200-mesh attapulgite powder , 1 weight part of 325 mesh kyanite powder, 5 weight parts of 325 mesh andalusite powder, 5 weight parts of 200 mesh zirconia powder, 0.5 weight part of ethyl cellulose, 0.05 weight part of FDN water reducer, 0.1 weight part of sodium metasilicate Parts, 25 parts by weight of water. Stir the other components except water evenly, then add water and stir to form a slurry for later use.

[0011] The bonded flexural strength of the sample after firing at 1400°C was 6.4MPa, and the rate of change of line at 1400°C was +1.4%.

Embodiment 2

[0013] Micro-expansion refractory mud for rotary kiln, including 65 parts by weight of 200-mesh high-alumina bauxite, 6 parts by weight of alumina micropowder of 5-10 μm, 6 parts by weight of silica micropowder of 5-10 μm, and 3 parts by weight of 200-mesh attapulgite powder , 10 parts by weight of kyanite powder of 325 mesh, 5 parts by weight of andalusite powder of 325 mesh, 5 parts by weight of zirconia powder of 200 mesh, 0.5 part by weight of ethyl cellulose, 0.05 part by weight of FDN water reducer, 0.1 part by weight of sodium metasilicate Parts, 25 parts by weight of water. Stir the other components except water evenly, then add water and stir to form a slurry for later use.

[0014] The bonded flexural strength of the sample after burning at 1400°C is 5.9MPa, and the rate of change of line after reburning at 1400°C is +2.1%.

Embodiment 3

[0016] Micro-expansion refractory mud for rotary kiln, including 60 parts by weight of bauxite with a particle size of 200 mesh, 8 parts by weight of alumina micropowder of 5~10 μm, 5 parts by weight of silica micropowder of 5~10 μm, attapulgite powder of 200 mesh 4 Parts by weight, 10 parts by weight of 325-mesh kyanite powder, 10 parts by weight of 325-mesh andalusite powder, 3 parts by weight of 200-mesh zirconia powder, 0.5 parts by weight of ethyl cellulose, 0.8 parts by weight of FDN water reducer, sodium metasilicate 0.1 parts by weight, 15 parts by weight of water. Stir the other components except water evenly, then add water and stir to form a slurry for later use.

[0017] The bonded flexural strength of the sample after burning at 1400°C was 4.4MPa, and the rate of change of line after reburning at 1400°C was +2.9%.

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Abstract

The invention discloses micro-dilatancy refractory mortar for a rotary kiln. The micro-dilatancy refractory mortar for the rotary kiln comprises the following components in parts by weight: 50-90 parts of high-alumina bauxite, 1-10 parts of aluminum oxide fine powder, 1-10 parts of silicon dioxide fine powder, 0.5-4 parts of attapulgite powder, 1-10 parts of cyanite powder, 0-10 parts of andalusite powder, 0.05-5 parts of zirconium oxide powder, 0-1 part of ethyl cellulose, 0.01-1 part of FDN, 0.05-1 part of sodium metasilicate and 8-30 parts of water. The micro-dilatancy refractory mortar for the rotary kiln disclosed by the invention undergoes micro-dilatancy in volume after burning at a high temperature, and has excellent high-temperature performance and erosion resistance; and the defect of damage to a furnace liner caused by relative displacement of a kiln body in a rolling process due to a large gap between the liner and a rotary kiln furnace jacket since the contraction or liner change rate is lower than 1 percent after burning of ordinary mortar is overcome. During use, the swelling capacity can be adjusted by controlling the proportion of each component in the micro-dilatancy refractory mortar for the rotary kiln according to the practical situation of a refractory brick, and the influence of quality fluctuation of the refractory brick on the building quality of the furnace liner is avoided.

Description

technical field [0001] The invention belongs to the technical field of refractory materials, and in particular relates to a micro-expansion refractory mud for a rotary kiln. Background technique [0002] For the furnace body that rotates at high temperature such as a rotary kiln, it is required that after the refractory lining is built, the overall volume will expand slightly under the hot working condition, so that the refractory lining and the furnace shell can be combined more closely during rolling operation, so as to Reduce the damage to the refractory lining caused by the relative movement of the gap between the two, so as to ensure the overall life of the kiln. In order to control the overall expansion performance of the furnace lining, it is a common technical means in this field to develop a micro-expansion refractory material as a lining refractory brick. But on the one hand, because the slight volume change of refractory bricks often causes a large volume change ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/66
Inventor 张洪雷王悦徐国涛
Owner 武汉钢铁有限公司