Iron-based abrasion resisting and reducing surfacing flux-cored wire

A technology of welding wire and flux

Inactive Publication Date: 2012-10-24
王新虎
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The technical problem to be solved by the present invention is to provide a kind of wear-reducing alloy layer surfacing on the surface of steel tools or parts in order to overcome the disadvantage that the wear resistance and wear reduction of the current surfacing wear-resistant alloy can not be balanced. Grinding surfacing flux-cored wire, while effectively preventing the wear of tools or parts themselves, does not increase or even reduce the wear of other parts or components in contact with it

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] An iron-based wear-resistant and antifriction surfacing flux-cored welding wire, the composition of which is: carbon C0.8%, chromium Cr18%, titanium Ti6.0%, boron B3.5%, silicon Si1.0%, manganese Mn 1.2%, Rare earth 0.05%, the balance is iron.

[0037] The wire sheath is made of special H08A thin steel strip for welding wire. The flux core can be mixed with special alloy powder for welding wire, and the filling factor is 50%. Rare earth cerium compound powder, etc., these alloy powders are fully mixed evenly, and the amount of various alloy powders is calculated according to formula (1) and formula (2).

[0038] The alloying elements of the prepared drug core powder include: carbon (C) 1.6%, chromium (Cr) 36.0%, titanium (Ti) 12.0%, boron (B) 7.0%, silicon (Si) 2.0%, manganese (Mn) 2.4%, rare earth (RE) 0.10%, and the balance is iron.

[0039] The main method of producing flux-cored welding wire in my country-steel strip method is used to produce welding wire. The pr...

Embodiment 2

[0047] An iron-based wear-resistant and wear-reducing surfacing flux-cored welding wire, the composition of which is: carbon C0.8%, chromium Cr13%, titanium Ti2.0%, vanadium V2.0%, boron B0.5%, silicon Si1.0%, Manganese Mn 1.2%, rare earth 0.02%, molybdenum Mo 0.5%, the balance is iron.

[0048] The wire sheath is made of special H08A thin steel strip for welding wire. Flux core can be purchased by mixing special alloy powder for welding wire. The filling factor is 40%. Cerium compound powder, ferromolybdenum alloy powder, reduced iron powder, etc., are prepared by fully mixing these alloy powders evenly, and the amount of various alloy powders is calculated according to formula (1) and formula (2).

[0049] The alloying elements of the prepared drug core powder include: carbon (C) 1.5%, chromium (Cr) 32.5%, titanium (Ti) 5.0%, vanadium (V) 5.0%, boron (B) 1.3%, silicon (Si) 2.5%, manganese (Mn) 3.0%, rare earth (RE) 0.05%, molybdenum Mo 1.3%, and the balance is iron.

[00...

Embodiment 3

[0059] An iron-based wear-resistant and anti-friction surfacing flux-cored welding wire, the composition is: carbon C0.7%, chromium Cr16%, titanium Ti2.0%, silicon Si1.0%, manganese Mn1.2%, boron B1.5% The amount is iron.

[0060] The wire sheath is made of special H08A thin steel strip for welding wire. The flux core can be purchased by mixing special alloy powder for welding wire. The filling factor is 30%. etc., mix these alloy powders fully and evenly, and the amount of various alloy powders is calculated according to formula (1) and formula (2).

[0061] The alloying elements of the prepared drug core powder include: carbon (C) 2.4%, chromium (Cr) 53.0%, titanium (Ti) 6.7%, boron (B) 5.0%, silicon (Si) 3.3%, manganese (Mn) 4.0%, and the balance is iron.

[0062] The main method of producing flux-cored welding wire in my country-steel strip method is used to produce welding wire. The process flow is: tie the thin steel strip into a U shape, add core powder, seal and for...

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PUM

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Abstract

The invention relates to an iron-based abrasion resisting and reducing surfacing flux-cored wire. The current abrasion resistant surfacing welding wires and alloys have many types; some abrasion resistant surfacing welding wires and alloys have high abrasion resistance and can protect the surfaced tools or parts, but have poor abrasion reduction performance and cannot effectively prevent other contacted parts or components from being abraded; some surfacing alloys have the abrasion reduction performance but lose the abrasion resistance. The iron-based abrasion resisting and reducing surfacing flux-cored wire comprises a low-carbon steel sheathing, and flux-cored powder; and the wire includes the following alloy elements in percentage by weight: 0.2 to 0.8% of carbon, 5 to 20.0% of chromium, 1.0 to 7.0% of titanium, 0.3 to 5.0% of boron, 0.1 to 1.5% of silicon, 0.2 to 2.0% of manganese, and the balance of iron. According to the iron-based abrasion resisting and reducing surfacing flux-cored wire, the abrasion resisting surfacing alloy has high hardness, and good toughness and matching performance, and is hard to crack, and has both the abrasion resistance and the abrasion reduction performance, and achieves high abrasion resistance along with high abrasion reduction performance.

Description

technical field [0001] The invention belongs to the fields of machinery, steel materials, etc., and in particular relates to a wear-resistant and wear-reducing surfacing flux-cored welding wire for surfacing wear-resistant alloy layers on the surface of steel tools and mechanical parts. Background technique [0002] The wear-resistant surfacing welding wire is surfacing on the surface of the tool or part to form a wear-resistant alloy layer to protect the tool or part from wear. If the tool or part is in contact with other parts or components during work, the surfacing welding is also required Grinding alloys do not increase or even reduce the wear of other parts or components. There are many types of wear-resistant surfacing welding wires and alloys, some of which have good wear resistance and protect the tools or parts to be surfacing, but because of their high brittleness, low toughness, cracks, and easy peeling, they cannot effectively prevent the welding wires and alloy...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K35/368
Inventor 王新虎
Owner 王新虎
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