Process and device of fluidized bed for synthesis gas methanation

A fluidized bed, gas methane technology, applied in the chemical/physical/physical chemical process of energy application, gas fuel, organic chemistry, etc. It can improve the fluidization quality, reduce catalyst loss, and prevent cohesion and flow loss.

Active Publication Date: 2012-11-14
INST OF PROCESS ENG CHINESE ACAD OF SCI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

CN1960954A discloses a method for syngas fluidized bed methanation, the reaction temperature is 200~500°C, and the volume space velocity is 1000~50000h -1 , but no methanation yield and conversion
CN102180757A discloses a channel-type circulating fluidized bed reactor for methanation reaction. The core is to coat Ni-based methanation catalyst on the wall of the channel reactor, and the synthesis gas carries adsorbents CaO and MgO into the channel reactor for full contact reaction, but from the perspective

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  • Process and device of fluidized bed for synthesis gas methanation

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0042] Embodiment 1 Fluidized bed device for syngas methanation

[0043] The device includes a preheater 1, a magnetic field fluidized bed and a cyclone separator 3 connected in sequence from low to high. The magnetic field fluidized bed is composed of a fluidized bed reactor 2 and a magnetic field generator 4 nested outside the fluidized bed reactor 2 . The magnetic field generator 4 is a one-dimensional axial magnetic field generator, which is connected with a constant current power supply controller 5 . The outlet of the preheater 1 is connected with the gas inlet 6 of the fluidized bed reactor 2 through a pipeline, and the inlet of the cyclone separator 3 is connected with the outlet of the fluidized bed reactor 2 through a pipeline. A mass flow meter 7 is arranged between the front of the preheater 1 .

Embodiment 2

[0044] The fluidized bed process of embodiment 2 synthesis gas methanation

[0045] use as figure 1 The fluidized bed device diagram of the shown syngas methanation, the specific operation steps are as follows:

[0046] with H 2 and CO as raw gas (H 2 The molar ratio to CO is 3.0), feed the raw material gas into the preheater for preheating, the temperature of the preheated raw material gas is 290°C, and the preheated raw material gas enters from the gas inlet at the bottom of the magnetic field fluidized bed reactor Pass into the fluidized bed reactor, so that the catalyst particles in the fluidized bed reactor are in a fluidized state, and the gas velocity of the raw material gas is 0.01m / s; in the magnetic field fluidized bed, the raw material gas fully contacts and reacts with the catalyst particles ;The operating temperature of the reactor is controlled between 400~420°C, the operating pressure is 0.1MPa, and the volume space velocity of the raw material gas is 30,000h...

Embodiment 3

[0048] The fluidized bed process of embodiment 3 synthesis gas methanation

[0049] use as figure 1 The fluidized bed device diagram of the shown syngas methanation, the specific operation steps are as follows:

[0050] with H 2 and CO as raw gas (H 2 The molar ratio to CO is 3.5), feed the raw material gas into the preheater for preheating, the temperature of the preheated raw material gas is 230°C, and the preheated raw material gas enters from the gas inlet at the bottom of the magnetic field fluidized bed reactor Pass into the fluidized bed reactor, so that the catalyst particles in the fluidized bed reactor are in a fluidized state, and the gas velocity of the raw material gas is 1.0m / s; in the magnetic field fluidized bed, the raw material gas and the catalyst particles fully contact and react ;The operating temperature of the reactor is controlled between 340~360°C, the operating pressure is 3MPa, and the volume space velocity of the raw material gas is 60,000h -1 ,...

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Abstract

The invention relates to a process and a device of a fluidized bed for synthesis gas methanation and belongs to the technical field of coal natural gas. The process includes first preheating raw material gas composed of H2 and CO, introducing the preheated gas from the bottom of a fluidized bed reactor in a magnetic field, enabling the raw material gas to be completely contacted with catalyst particles for reaction, conducting separation on mixture of gas products and a small amount of catalyst fine powder through a cyclone separator and conducting following processing to obtain purified methane. The device is composed of a fluidized bed reactor and auxiliary devices including a magnetic field generator, a current stabilizing power supply controller, a mass flow meter and the like which are sleeved on the outer portion of the fluidized bed. The process and the device enable the catalyst particles to form a magnetic stable bed by cooperative control of an external magnetic field and gas flow speed under the effect of the magnetic field, prevent catalyst particle from bonding flow loss, improve fluidization quality, strengthen gas-solid heat transfer and mass transfer, are small in temperature difference in a bed layer, improve carbon monoxide conversion rate and methane selectivity, simultaneously can prevent the catalyst particles from being brought out of the fluidized bed reactor by gas and reduce catalyst loss.

Description

technical field [0001] The invention relates to the technical field of coal-to-natural gas, in particular to a fluidized bed process and device for syngas methanation. Background technique [0002] Since the global oil crisis broke out in the 1970s, the research on coal-to-synthetic natural gas has attracted extensive attention from researchers at home and abroad. The basic process of the coal-to-synthetic natural gas process is high-temperature gasification of coal to generate synthesis gas (CO+H 2 ), the syngas adjusts H through water vapor shift 2 When the molar ratio with CO reaches an appropriate value, the sulfur is eluted with methanol, the methanation reaction is carried out in a multi-stage fixed-bed adiabatic reactor, and the tail gas is condensed and purified. Syngas methanation is a key part of the above process, the core of which is a methanation catalyst and an adiabatic fixed-bed reactor. [0003] Syngas methanation reaction It is a strong exothermic reac...

Claims

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Application Information

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IPC IPC(8): B01J8/24B01J19/12C07C9/04C07C1/04C10L3/08
Inventor 朱庆山李军李洪钟周丽李鹏程余斌彭练
Owner INST OF PROCESS ENG CHINESE ACAD OF SCI
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