Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Welding method of super thick steel plate vertical jigsaw

A welding method and technology for thick steel plates, applied in welding equipment, welding equipment, auxiliary welding equipment, etc., can solve the problems of inability to effectively control welding deformation, difficult to obtain satisfactory assembled products, and large structural rigidity of large-thickness steel plates. Achieve the effect of avoiding welding deformation correction, avoiding root cleaning process, and avoiding welding cracks

Active Publication Date: 2014-10-29
QINGDAO BEIHAI SHIPBUILDING HEAVY IND CO LTD
View PDF8 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although this method avoids the turning of the steel plate, it cannot control the welding deformation very effectively, especially in the welding of thick plates, the welding deformation is slightly larger, and the welding deformation is not easy to adjust
[0006] Due to the large structural rigidity of the large-thickness steel plate, the cooling rate after welding is fast, and the weld seam is subject to greater restraint, so the residual stress on the weld seam is also large, resulting in large deformation, and it is difficult to obtain satisfactory jigsaw products. Therefore, in In the joint welding of 60mm to 120mm ultra-thick steel plates, how to control welding deformation, ensure welding quality, and meet engineering requirements has become a technical problem that needs to be solved

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Welding method of super thick steel plate vertical jigsaw
  • Welding method of super thick steel plate vertical jigsaw
  • Welding method of super thick steel plate vertical jigsaw

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0028] Attached below figure 1 , attached figure 2 , attached image 3 The present invention is further described with specific embodiments.

[0029] 1. Make X-shaped welding grooves on the welding parts of two ultra-thick steel plates 2 with specifications of 80 mm×2100 mm×9600 mm. Its sides are polished to a metallic sheen.

[0030] 2. Lift the ultra-thick steel plate 2 with the groove cut on the flat welding tire frame 1, adjust the welding gap between the two ultra-thick steel plates to 8mm, and weld one arc-extinguishing plate at both ends of the ultra-thick steel plate weld 4. Weld 32 fixing plates 3 near the surface on both sides of the super-thick steel plate front and back welds.

[0031] 3. Use heating equipment to preheat the range of 150mm on both sides of the welding groove to above 90°C and not more than 120°C.

[0032] 4. The Φ10mm round rod-shaped ceramic liner 5 is pasted inside the weld seam, and carbon dioxide gas shielded welding is used to perform fl...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

A welding method for a vertically spliced super-thick steel plate is a welding method for a super-thick steel plate with the thickness ranging from 60mm to 120mm. The method is characterized by including: hoisting a primarily spliced super-thick steel plate onto a special jig frame for horizontal welding, fixing the super-thick steel plate with a waler of the jig frame by welding prior to fastening the super-thick steel plate with a ground abutting floor stand by the aid of a wedge, then using carbon dioxide arc welding for sequential symmetry horizontal welding on the front side and the back side of the super-thick steel plate respectively by even welders until spliced plate welding is finished, and finally performing postheat treatment to prevent cracks. The method has the advantages that welding deformation of the spliced super-thick steel plate can be well controlled, welding deformation correction is avoided, welding cracks are prevented, welding quality is improved, and construction requirements are met. The carbon arc air gouging process for back gouging is omitted, welding procedure is simplified, turnover times of the super-thick steel plate are decreased, workload is reduced, labor intensity is relieved, and production efficiency is improved.

Description

technical field [0001] The invention relates to a method for welding steel plates, in particular to a vertical welding method for super-thick steel plates of 60 mm to 120 mm. Background technique [0002] In the construction of ships, marine engineering, and steel structures, the thickness of thick steel plates is usually between 15mm and 45mm, and the welding of ultra-thick steel plates between 60mm and 120mm is very rare due to the difficulty of welding. [0003] In the welding of steel plates and thick plates, generally the steel plates are placed flat on the flat welding frame and welded by submerged arc welding in the following two ways: [0004] First, use X-shaped grooves with blunt edges in the middle, and use submerged arc welding for welding. After one side of the groove is welded to a certain thickness, turn over the carbon planer, and then weld the other side, and repeat this until the welding Finish. This method is prone to cracks in the process of welding th...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): B23K9/16B23K9/235B23K33/00B23K37/04
Inventor 张玉明潘宝石孟庆磊
Owner QINGDAO BEIHAI SHIPBUILDING HEAVY IND CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products