Water-cooled heat management system of electric automobile battery pack

A thermal management system and electric vehicle technology, applied in the field of electric vehicle battery thermal management, can solve problems such as uneven temperature distribution, over-discharge, and high temperature of the battery pack system, so as to reduce temperature, reduce variance, and eliminate overcharge and overdischarge Effect

Inactive Publication Date: 2013-01-16
HUBEI GREEN DRIVING SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

When the vehicle is running under different driving conditions such as high speed, low speed, acceleration, deceleration, etc., the battery will be discharged at different rates, and a large amount of heat will be generated at different heat generation rates. In addition to time accumulation and space effects, uneven heat accumulation will occur , resulting in complex and changeable operating environment temperature of the battery pack
Due to the dense placement of the heating battery body, the central area inevitably accumulates more heat, and the edge area is less, which increases the temperature imbalance between the cells in the battery pack, and aggravates the inconsistency of the internal resistance and capacity of each battery module.
If it accumulates for a long time, it will cause some batteries to be overcharged and overdischarged, which will affect the life and performance of the battery and cause safety hazards
If the electric vehicle battery pack cannot be ventilated and dissipated in time at high temperature, it will lead to excessive temperature or uneven temperature distribution of the battery pack system, which will eventually reduce the battery charge and discharge cycle efficiency, affect the power and energy performance of the battery, and in severe cases It will lead to thermal runaway and affect the safety and reliability of the battery; moreover, at low temperature, the electrochemical reaction inside the battery cannot operate normally due to the influence of temperature, and the battery pack needs to be heated

Method used

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  • Water-cooled heat management system of electric automobile battery pack
  • Water-cooled heat management system of electric automobile battery pack
  • Water-cooled heat management system of electric automobile battery pack

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0037] A water-cooled thermal management system for an electric vehicle battery pack, including an upper fixed baffle 1 and a lower fixed baffle 2, and also includes a power battery 16, a cooling partition 9, a BMS 12, a water pump 13, a heat exchanger 14 and a quick heat connector 15,

[0038] The power battery 16 is fixed between the upper fixed baffle 1 and the lower fixed baffle 2, and the cooling partition 9 is arranged close to the power battery.

[0039] A cooling passage 903 is provided in the cooling partition 9, and the cooling passage 903 includes an input end 901 of a heat transfer working medium and an output end 902 of a heat transfer working medium, and the input end 901 of the heat transfer working medium communicates with the liquid inlet pipe 4, and the heat transfer The output end 902 of the working fluid communicates with the liquid outlet pipe 5 .

[0040]The liquid inlet pipe 4 is connected to the water pump 13 through the liquid inlet connector 6, and t...

Embodiment 2

[0047] The material of the cooling partition 9 is aluminum alloy, which is processed by sheet metal technology. The inside of the cooling partition 9 is a cavity. There is a cooling channel 903 inside the cavity. The advantage of the aluminum alloy material is that it is light in weight and good in thermal conductivity, which helps for the conduction of battery heat. At the two ends of the power battery 16, the power battery 16 and the cooling partition 9 are firmly clamped in the upper and lower two baffles by the upper fixing baffle 1 and the lower fixing 2 . The upper fixed baffle 1 and the lower fixed baffle 2 are made of PA6, which has good wear resistance and toughness. The fixed power battery 16 and the cooling partition fixing groove 11 are processed on the whole piece of raw material. There is a fixing strap 3 on the outermost side to fix the entire power battery 16 .

[0048] The liquid inlet connector 6 and the liquid outlet connector 7 are used to connect the cool...

Embodiment 3

[0054] The power battery includes 10 single cells, 6 cooling partitions, the size of the single cell is 343mm×254mm×18.5mm, and the capacity of the single cell is 100AH. The size of the cooling partition 9 is 360mm×270mm×15mm, and it is made of aluminum alloy with a thickness of 1.5mm.

[0055] Such as Figure 10 As shown, the curve where the inverted triangle black point is located is the performance curve when the cross-sectional area of ​​the cooling channel 903 gradually increases, and the cross-sectional area at the input end 901 of the heat transfer working medium is 240mm 2 , the cross-sectional area of ​​the middle section is 540mm 2 , the cross-sectional area at the output end 902 of the heat transfer working medium is 720mm 2 ,

[0056] The curve where the square black dot is located is the performance curve when the interior of the cooling partition 9 is a cavity without flow channels, and the entire cavity is filled with cooling liquid; Area is 75mm 2 (In the ...

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PUM

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Abstract

The invention discloses a water-cooled heat management system of an electric automobile battery pack. A power battery is fixed between an upper fixing baffle and a lower fixing baffle; a cooling separator is arranged tightly against the power battery; a cooling channel is disposed in the cooling separator, two ends of the cooling channel are communicated with a liquid inlet pipe and a liquid outlet pipe; the liquid inlet pipe is connected with a water pump through a liquid inlet connector; the liquid outlet pipe conveys heat transfer working media cooled by the cooling channel to a heat exchanger and a heating insulation water tank through a liquid outlet connector; the cooling separator is provided with a temperature sensor; and a BMS reads temperature data of the temperature sensor and controls the heat transfer working media conveyed to the inner portion of the cooling separator. The water-cooled heat management system solves the control of temperature of the battery pack when the battery is charged or discharged. The water-cooled system which is safe and reliable, has good operational performance, is convenient for maintenance and replacement and is capable of effectively regulating and controlling the working temperature of the battery is provided.

Description

technical field [0001] The invention belongs to the field of thermal management of electric vehicle batteries, and more specifically relates to a water-cooled thermal management system for electric vehicle battery packs, which is suitable for thermal management of power batteries during charging and discharging. Background technique [0002] As the main energy storage element of electric vehicles, lithium-ion power battery packs are the key components of electric vehicles and directly affect the performance of electric vehicles. Lithium-ion power batteries are currently widely used in electric vehicles due to their excellent power output characteristics and long life. However, the performance of lithium-ion power batteries is sensitive to temperature changes, especially for large-capacity, high-power lithium-ion batteries used in vehicles. The loading space on vehicles is limited, and the number of batteries required by vehicles is relatively large, and the batteries are ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01M10/50B60K11/02H01M10/617H01M10/625H01M10/637H01M10/6555H01M10/6557H01M10/6568H01M10/657
CPCY02E60/12Y02E60/10
Inventor 李顶根胡星雷冬旭廖清华
Owner HUBEI GREEN DRIVING SCI & TECH
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