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Slurry-free woven fabric with cotton single yarn or cotton blend single yarn as warp and processing method thereof

A processing method and cotton blending technology, applied in the textile field, can solve the problems of inability to carry out mercerizing processing, low strength of cotton single yarn, low elongation at break, etc., so as to reduce the consumption of water resources and the generation of sewage, and improve the efficiency and production capacity. , the effect of improving gloss

Active Publication Date: 2013-02-13
无锡市鳌尊生态科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

But the method of this patent can only be used for cotton strands, but cannot be used on cotton single yarn, mainly because the strength of cotton single yarn is low, hairiness is many and elongation at break is low, can't carry out mercerizing processing, thus also just can't be single Yarns are used in size-free weaving, and there is no size-free woven fabric in which the warp yarn is cotton single yarn in the industry

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0042] A kind of warp yarn is 40S / 1 mercerized cotton single yarn, and weft yarn is the processing method of the non-size woven fabric of 100S / 2 fine cotton as follows:

[0043] 1. Fiber sliver making: Cotton is blended, cleaned, carded, slivered and rolled, and combed into 40S cotton fiber sliver;

[0044] 2. Weaving into rope braids: weaving three untwisted cotton fiber strips into a three-strand braid or ponytail braid according to certain rules, which is used for mercerizing in the subsequent process;

[0045] 3. Mercerizing: multiple fiber ropes are braided on a continuous mercerizing machine for mercerizing. The process includes alkali immersion, tension application, alkali extrusion and water washing. The concentration of lye is 40°Bé, and the temperature of liquid alkali is 30°C. 120s, the tensile length is 6%, the hot water washing temperature is 80°C, the hot water washing time is 60s, and the room temperature washing time is 30s;

[0046] 4. Drying: Put the merceri...

Embodiment 2

[0054] A kind of warp yarn is 42S / 1 cotton / tencel (50 / 50) mercerized single yarn, and the weft yarn is 80S / 2 cotton wool (90 / 10) The processing method of the non-sizing woven fabric is as follows:

[0055] 1. Fiber sliver making: Cotton / tencel is blended, cleaned, carded, rolled and combed into 42S cotton / tencel fiber sliver;

[0056] 2. Weaving into rope braids: weave 4 untwisted cotton / tencel fiber strips into braided cables according to certain rules;

[0057] 3. Skewing: braided cable fiber braids are twisted into 500g by the spinning machine;

[0058] 4. Mercerizing: Braid skeined fibers on a skein mercerizing machine for mercerizing. The process includes soaking alkali, applying tension, squeezing alkali and washing with water. 120s, the tensile length is 1%, the hot water washing temperature is 50°C, the hot water washing time is 40s, and the room temperature washing time is 20s;

[0059] 4. Drying: Put the mercerized fiber rope braids into the dryer for drying;

[0...

Embodiment 3

[0068] A kind of warp yarn is 50S / 1 cotton / linen (90 / 10) mercerized single yarn, and the weft yarn is 60S / 1 modal non-sizing woven fabric. The processing method is as follows:

[0069] 1. Fiber sliver making: Cotton / fiber and hemp fiber are mixed according to the ratio of 90:10 to make 50S / 1 cotton / hemp roving sliver ;

[0070] 2. Weaving into rope braids: weave 3 untwisted fiber strips into three-strand braids or ponytail braids according to certain rules, which are used for mercerizing in the subsequent process;

[0071] 3. Mercerizing: multiple fiber ropes are braided on a continuous mercerizing machine for mercerizing. The process includes alkali immersion, tension application, alkali extrusion and water washing. The concentration of lye is 30°Bé, and the temperature of liquid alkali is 25°C. 150s, the tensile length is 2%, the hot water washing temperature is 80°C, the hot water washing time is 50s, and the room temperature washing time is 30s;

[0072] 4. Drying: Put t...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention relates to a slurry-free woven fabric with a cotton single yarn or a cotton blend single yarn as a warp and a processing method of the slurry-free woven fabric with the cotton single yarn or the cotton blend single yarn as the warp. The processing method comprises steps of fabric mercerization, mercerizing fabric spinning, weaving and after-finishing, wherein the fabric mercerization comprises fabric slivering, rope braid weaving, tension mercerization and rope braid degradation. The mercerizing fabric spinning means that pure manufactured mercerizing fabric spin or other fabricblending is woven into a single yarn. The weaving means that single yarn is woven into a fabric after warping. The after-finishing means that the fabric after weaving is organized to form a slurry-free woven fabric. The slurry-free woven fabric with the cotton single yarn or the cotton blend single yarn as the warp and the processing method of the slurry-free woven fabric with the cotton single yarn or the cotton blend single yarn as the warp solves an industry problem that the single yarn or the cotton blend yarn can be directly used for woven weaving as a warp without slurry-filling, eliminates complex processes like a slurry-filling process and a slurry-degradation process during a woven fabric production process, guarantees that no slurry residue exists in a finished product fabric, and achieves the effect of reducing production equipment and energy expenditures.

Description

technical field [0001] The invention relates to the technical field of textiles, and is a sizing-free woven fabric, specifically a kind of mercerized fiber spun into cotton single yarn or cotton blended single yarn, which is directly used in weaving and weaving as warp yarn without sizing Size-free woven fabrics. Background technique [0002] During the weaving process of conventional woven fabrics, due to the frictional resistance of mechanical parts such as healds and reeds, the surface of the single yarn will be roughened and damaged, which will directly affect the weaving efficiency of the fabric and the strength of the finished product. Therefore, it must be processed before weaving. The complex sizing process makes the surface hairiness of the single yarn tend to be flat, enhances the ability of the single yarn to resist friction and withstand tensile strength, and improves the weaving efficiency and quality. After the fabric is woven, it needs to be desized to remove ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D03D15/00D06B7/00D03D15/217D03D15/225D03D15/283D03D15/47D03D15/54D03D15/547
CPCD10B2201/02D06B7/00D03D15/00D10B2201/20D06B7/04D03D15/225D03D15/217
Inventor 朱国民
Owner 无锡市鳌尊生态科技有限公司
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