Oxygen sensor and preparation method thereof
An oxygen sensor and oxygen measurement technology, which is applied in the direction of instruments, scientific instruments, measuring devices, etc., can solve the problems of difficult to maintain a constant reference gas oxygen concentration, oxygen sensor test signal deviation, etc., and achieve the effect of high test signal accuracy
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Embodiment 1
[0025] The present invention provides an oxygen sensor, such as image 3 As shown, the oxygen sensor includes a heating unit 100 and an oxygen measuring unit 200 located above the heating unit 100 . The heating unit 100 includes a first heating substrate 16, two first insulating layers 15, 13 above the first heating substrate 16, and heating electrodes sandwiched between the two first insulating layers 15, 13 14.
[0026] The oxygen measurement unit 200 includes an exhaust gas diffusion layer, a test electrode 9, a first electrolyte layer 8, a reference electrode 7, a solid reference layer 6, a second insulating layer 5, a second electrolyte layer 4, and an external electrode from bottom to top. 3 and protective layer 1. The exhaust gas diffusion layer includes a test cavity 10 and a diffusion barrier 11, and the test cavity 10 communicates with the vehicle exhaust through the diffusion barrier 11. The gas in the test cavity 10 is in direct contact with the test electrode 9...
Embodiment approach
[0036] In the present invention, the first electrolyte layer 8 is used as the electrolyte layer of the concentration-difference battery on the one hand, and simultaneously it and the second electrolyte layer 4 are jointly used as the electrolyte layer of the pump battery. The transfer of oxygen ions between the external electrode 3 and the reference electrode 7 is strictly controlled to ensure the accuracy of the output voltage signal between the test electrode 9 and the reference electrode 7 . In the present invention, in addition to insulating the outer electrode 3 and the reference electrode 7 by the second insulating layer 5, when there is a large thickness difference between the second electrolyte layer 4 and the first electrolyte layer 8, the gap between the two electrolyte layers can also be effectively increased. The resistance difference makes the reaction between the three electrodes tend to be carried out between the external electrode 3 and the test electrode 9 and ...
Embodiment 2
[0051] In this embodiment, the structure of the oxygen sensor is as follows Figure 6 As shown, it includes a heating unit 100 and an oxygen measuring unit 200, wherein the structure of the oxygen measuring unit 200 is the same as that in the first embodiment.
[0052] As a preferred embodiment of the present invention, in this embodiment, the heating unit 100 further includes a second heating substrate 12 , and the second heating substrate is located above the first insulating layer 13 . On the one hand, the second heating substrate 12 is used to isolate the heating unit 100 and the oxygen measuring unit 200 to prevent the heating unit 100 and the oxygen measuring unit 200 above it from delamination and cracking during the sintering process due to the difference in shrinkage; On the one hand, the second heating substrate 12 can buffer the thermal stress difference on both sides during the heating process of the heating electrode 14, so as to avoid the occurrence of microcrack...
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Abstract
Description
Claims
Application Information
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