Eureka AIR delivers breakthrough ideas for toughest innovation challenges, trusted by R&D personnel around the world.

Fuzzing roller rolled by carbon fiber composite material in two-step method

A composite material and carbon fiber technology, used in textiles and papermaking, roughening, fabric surface trimming, etc., can solve the problems of poor fatigue resistance of steel raising rollers, serious energy loss, and heavy raising rollers, and save equipment. The effect of maintenance cost, equipment energy consumption reduction and equipment speed increase

Active Publication Date: 2013-04-03
常州神鹰碳塑复合材料有限公司
View PDF4 Cites 2 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Since the development of the raising machine, the raising roller has been continuously updated. The currently widely used raising roller is a steel raising roller, which still has many shortcomings: 1. The steel raising roller is heavy, which leads to high energy consumption of the equipment and high transportation costs.
When it is necessary to further increase the speed of the raising machine, the wall thickness of the steel raising roller needs to be continuously increased to meet the higher rigidity requirements. Therefore, the self-weight of the equipment is further increased, and the energy loss is more serious; 2. The fatigue resistance of the steel raising roller Not good, due to the ductility of metal, with the high-speed operation of the raising machine, the steel raising roller will gradually accumulate deformation until it is completely deformed and cannot be used

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Fuzzing roller rolled by carbon fiber composite material in two-step method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0012] A two-step carbon fiber composite material rolling raising roller comprises a roller body of the raising roller and shaft heads arranged at both ends of the roller body.

[0013] (1) First of all, carry out the first lay-up design, first wind the carbon fiber prepreg on the designed mold mandrel, after reaching the required thickness of the lay-up, then put it into the curing box for curing, and demould after cooling. Into a carbon fiber liner for spare.

[0014] (2) The shaft head includes the front part of the shaft head and the bonding section plugged into the carbon fiber liner, a reinforced shoulder is arranged between the front part of the shaft head and the bonding section, and the outer surface of the bonding section Grooves for easy bonding are processed, and the bonding section is coated with adhesive and then inserted into the carbon fiber inner tube for bonding, and the reinforced shoulder is blocked at the end of the carbon fiber inner tube. The groove on ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a fuzzing roller rolled by a carbon fiber composite material in a two-step method. The fuzzing roller comprises a roller body of the fuzzing roller and shaft heads, wherein the shaft heads are arranged at the two ends of the roller body. A preparation method for the fuzzing roller comprises the following steps of: firstly, winding a carbon fiber preimpregnated cloth on a designed mould core rod to make a carbon fiber inner lining tube for later use; coating an adhesive in adhesion sections of the shaft heads; inserting the adhesion sections into the carbon fiber inner lining tube for adhering; and finally winding the carbon fiber preimpregnated cloth again by using the carbon fiber inner lining tube as a core rod and covering reinforcing shaft shoulders of the shaft heads into the carbon fiber inner lining tube at the same time to perform the steps of curing coarse processing, refine processing and coating to finally prepare the fuzzing roller serving as a finished product. The fuzzing roller is light in weight, and good in linearity degree, fatigue resistance and rigidity, so that the binding of the carbon fibers and resin is high, and the compactness is high; and because the binding strength of the fuzzing roller is greatly higher than that manufactured in a one-step method, and the service life of the fuzzing roller is prolonged. The carbon fiber composite material and the metal shaft heads are adhered by coating for twice, so that a contact surface of a carbon fiber tubular wall and the metal shaft heads is enhanced, the adhesion is firm, and the integral strength of the fuzzing roller of the carbon fiber composite material is greatly improved.

Description

technical field [0001] The invention relates to a napping roller of a textile machine, in particular to a napping roller for rolling carbon fiber composite materials in two steps. Background technique [0002] In the production process of textiles, the plain weave fabric can achieve the expected plush effect through fluffing, so as to obtain a warm and comfortable textile fabric. This kind of fabric is the first choice for thermal underwear, outdoor clothing, and sports clothing. Therefore, customers continue to put forward higher requirements for the raising effect and raising efficiency of the high-speed raising machine, and the raising roller, which is a key component of the raising machine, is constantly improving at the same time. [0003] Since the development of the raising machine, the raising roller has been continuously updated. The currently widely used raising roller is a steel raising roller, which still has many shortcomings: 1. The steel raising roller is hea...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): D06C11/00B29C70/32
Inventor 张国良徐存新徐艳许太尚
Owner 常州神鹰碳塑复合材料有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Eureka Blog
Learn More
PatSnap group products