A takt pipeline operation control method that can achieve the best programming efficiency

Abstract

The invention relates to a meter assembly line capable of achieving best arrangement efficiency and a control method thereof. Baled type work is commonly adopted in production of the garment industry. Equipment in the prior art is low in work efficiency, the number of work-in-process products is large, finished-product output is slow, and quality problems are not easy to find timely. The meter assembly line comprises a machine head cabinet assembly, a middle conveying cabinet, a conveying belt and a machine tail cabinet assembly. A middle conveying device is arranged between the machine head cabinet assembly and the machine tail cabinet assembly, and the conveying belt is disposed in the middle conveying cabinet. The control method of the meter assembly line can determine personal workload, work quality and workload data and work quality data of a production group according to a personal information module of the assembly line and a counting module at the tail end of the assembly line. The meter assembly line and the control method of the meter assembly line effectively improve arrangement efficiency of one-piece flow production, and fundamentally solve the problem that quality of one-piece flow production in the prior art is difficult to control.

Description

Technical field [0001] The invention belongs to the field of automation equipment in the clothing manufacturing industry, and specifically relates to a beat assembly line capable of realizing optimal compilation efficiency and a control method thereof. Background technique [0002] As we all know, our country has become the center of garment manufacturing in the world. There have been traditional methods for production in the clothing industry for many years, and the "bundling" operation is currently more commonly used. The basic situation of this method is that after a number of garment pieces or semi-finished products are bundled, they are moved in the order of product processing for sewing. Each process is made by one or a group of workers. From the front to the back of each process, everyone intensively sews multiple products. In the current fiercely competitive apparel industry, the disadvantages of the bundle flow have become increasingly prominent. The main problems are...

AI Technical Summary

Problems solved by technology

The main problems are as follows: there are many products in the workshop, the finished products are produced slowly, it is not easy to find out the quality problems in time, the production department cannot make correct production plans, frequent work rush, and serious waste in the workshop

In the current one-piece flow production, production technicians compile and assign processes based on personal experience, resulting in those who finish quickly in the one-piece flow production process having to wait for a long time for those who finish slowly, and the overall preparation efficiency is low

In some factories, there is even an abnormal phenomenon that the efficiency of the production line after adopting single-piece flow production is not as good as that of "bundle type".

[0006] 2. It is difficult to control the quality of the production process, and it is difficult to accurately evaluate the personal workload and work quality

The process corresponding to each worker in the one-piece flow production process is often optimized and adjusted, and some complicated and time-consuming processes are often completed by several workers. Under the current one-piece flow production mode, it is difficult for factory managers to Quantitative assessment of worker workload and quality of work

In addition, due to the relatively short time from the first process to the end of production in single-piece flow production and the continuous flow of semi-finished products during the production process, quality inspectors often cannot check the quality of the process during the production process, and can only complete the last process. Only during the process can we judge whether the garment is qualified, which further makes it difficult to control the quality of the single-piece flow production process

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