Comprehensive recycling method of waste sand in green casting
A wet-type and film-removing technology, which is applied to casting molding equipment, cleaning/processing machinery of casting mold materials, manufacturing tools, etc., can solve the problems of high cost, cumbersome and complicated regeneration process, and few applications, and achieve good results Effect
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Embodiment 1
[0021] The waste sand is the old sand eliminated from the casting production of the single cylinder diesel engine body. Crushing, 2-stage magnetic separation, screening, dehydration and drying, 1-stage mechanical friction stripping, 1-stage wind separation dust removal, 2-stage mechanical friction stripping, 2-stage wind separation dust removal, 3-stage mechanical friction stripping, 3-stage boiling Dust removal and screening, finally get qualified recycled sand.
[0022] Level 1 magnetic separation uses a permanent magnet belt magnetic separator.
[0023] The second-stage magnetic separation adopts a suspended magnetic separator.
[0024] Dehydration and drying use a three-pass tumble dryer.
[0025] Grade 1 and 2 mechanical friction stripping adopt centrifugal mechanical friction stripping.
[0026] Class 1 and Class 2 air separation dust removal adopts flow mode sorting and pulse bag filter.
[0027] The three-level mechanical friction stripping adopts eddy current rubb...
Embodiment 2
[0031] The product is the end cover of motor parts, the weight of a single piece is 30kg, the material is gray cast iron (HT250), clay sand wet molding process, and machine modeling. The proportion of molding sand is to add 30% of new sand and eliminate 30% of waste sand. After the waste sand is passed through the steps in Example 1, the regenerated sand is obtained, and all the regenerated sand is reused. Only 3% of the new sand is added, and the molding cost is reduced by about 15%. Units meet the process requirements.
Embodiment 3
[0033] The product is a box, the weight of a single piece is 85kg, the material is HT250 clay sand wet molding process, machine molding, and the sand core is also clay sand. It turns out that the core sand of the casting is completely eliminated after sand falling out. Now, after regeneration using the steps in Example 1, it is still used as the sand for the sand core, and the addition amount is 100%. The produced sand core fully meets the process requirements. There are no defects such as core choking and sand inclusions, and there are no internal defects after processing.
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