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Device and method for automatically eliminating shortage of lap joint/excessive accumulation phenomenon in low-temperature deposition manufacture

A low-temperature, automatic technology, applied in the field of incremental manufacturing, can solve problems such as excessive accumulation of forming, affecting product quality, blocked or bent nozzles, etc.

Active Publication Date: 2013-06-26
SHANGHAI UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the pneumatic feeding method cannot achieve rapid pressure switching, and in the initial stage of the air pressure, the material must be extruded to a certain pressure before the material flows out of the nozzle; at the end stage, although the extrusion is stopped, due to the residual pressure present, material will continue to flow from the nozzle
The hysteresis of pressure adjustment in pneumatic feeding and the hysteresis of the response of fluid flow rate to pressure changes often lead to the movement of the receiving platform if the forming structure changes during the continuous forming process, or when the forming path reaches the corner or end point. The speed changes rapidly, and the fluid flow rate cannot follow the change immediately, so the ratio between the two cannot be kept constant, resulting in over-forming accumulation or under-lapping phenomenon
These phenomena will affect the quality of the product, and in severe cases, it will cause the nozzle to be blocked or bent, and even lead to the failure of laminated manufacturing

Method used

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  • Device and method for automatically eliminating shortage of lap joint/excessive accumulation phenomenon in low-temperature deposition manufacture
  • Device and method for automatically eliminating shortage of lap joint/excessive accumulation phenomenon in low-temperature deposition manufacture
  • Device and method for automatically eliminating shortage of lap joint/excessive accumulation phenomenon in low-temperature deposition manufacture

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0044] see figure 1 , a device for automatically eliminating under-lapping / over-piling phenomena in low-temperature deposition manufacturing, including a fast filling and deflation feeding device part and a control part, characterized in that: the fast charging and deflation feeding device part includes a voltage stabilizing Source device, air pressure regulating device, air pressure detection device and storage device. The pressure stabilizing source device is composed of an air compression part and a corresponding pressure regulating valve, and the air pressure regulating device is connected by an air charging valve and an exhaust valve; the air pressure detection device is connected to a barrel inlet of the material storage device The sensor is composed of; the storage device is composed of a material cylinder connected to a feeding solenoid valve and a nozzle in turn; the output port of the voltage stabilizing source device is connected to the input port of the air pressu...

Embodiment 2

[0046] This embodiment is basically the same as Embodiment 1, and the special features are as follows:

[0047] The fast filling and deflation type feeding device: the basic composition is as follows figure 1 As shown, it includes: pressure source 1, air pipe 2, inflation valve 3, three-way pipe 4, exhaust valve 5, sensor 7, barrel 8, feeding solenoid valve 9, nozzle 10 and system bracket 11, of which Provide the required stable air source for the voltage stabilizing device, ie the voltage stabilizing source 1, which consists of an air compression device, an air pump, a pressure reducing valve for air pressure regulation and an air storage tank. The air pressure regulating device is composed of a pressure regulating valve, that is, an inflation valve 3 and an exhaust valve 4, and a detection device, that is, a sensor. The nozzle 10 of the liquid outlet of the barrel is composed of a nozzle 10 at the outlet of the stabilized pressure source 1, which is connected to the inlet ...

Embodiment 3

[0081] Embodiment 3: This embodiment takes the preparation of a biological bone scaffold with an internal X-Y cross grid at an angle of 90 degrees as an example.

[0082] In this example, a blend solution of 25% gelatin and 3% chitosan was used as the preparation material. The two component materials were weighed in proportion, and the mixing ratio was 5:1 to obtain a blended aqueous solution, which was loaded into a barrel. Due to the sensitivity of the gelatin material to temperature, in order to ensure good fluidity of the material, the barrel needs to be kept at 50°C. After connecting the discharge solenoid valve at the outlet of the barrel, install it on the system bracket. An air compressor with adjustable output is used as an air source, and the path track of the bracket is built as an X-Y cross grid, as shown in the attached figure 2 shown.

[0083] (1) Start the configuration interface of the upper computer, set the working parameters of the test device, call the t...

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Abstract

The invention relates to a device and a method for automatically eliminating shortage of lap joint / excessive accumulation phenomenon in low-temperature deposition manufacture. The device comprises a rapid air inflation and deflation feeding device part and a control part, wherein the rapid air inflation and deflation feeding device part comprises a voltage stabilizing source device, an air pressure adjusting device, an air pressure detection device and a storage device; the regulator source device consists of an air compression part and a corresponding pressure regulating valve; the air pressure adjusting device is formed by connecting an inflation valve and an exhaust valve; the air pressure detection device is formed by a sensor connected at a charging barrel inlet in the storage device; the storage device is formed by sequentially connecting a feeding electromagnetic valve and a nozzle by a charging barrel; and an output hole of the regulator source device is connected with an input hole of the air pressure adjusting device. After the device and the method are adopted, the pressure can be rapidly and quantificationally adjusted according to the need, so that the response lag of the fluid flow velocity to the pressure change can be effectively compensated, and the phenomena of excessive accumulation and shortage of lap joint caused in the low-temperature deposition manufacture process can be effectively overcome.

Description

technical field [0001] The invention relates to a device and method for automatically eliminating underlap / overpile phenomena in warm deposition manufacturing. The pressure in the pneumatic feeding device can be adjusted on demand according to the low-temperature deposition forming path, so as to ensure the flow rate and receiving of forming materials. The ratio of the moving speed of the platform is kept constant, and the phenomenon of underlapping and overlapping in the forming process can be automatically eliminated, which belongs to the technical field of incremental manufacturing. Background technique [0002] Low-temperature deposition manufacturing using water-soluble materials is a typical incremental manufacturing technology. The process principle is: in a low-temperature forming environment, the forming material is extruded from the nozzle to the required position, and the material is rapidly solidified. From bottom to top, layers Layers are stacked to form a three...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C67/00
Inventor 刘媛媛方淑慧韩振中刘莹刘大利于永泽胡庆夕
Owner SHANGHAI UNIV
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