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Thermometal compound flat wire

A bimetal, flat wire technology, applied in metal/alloy conductors, flat/ribbon cables, conductors, etc., can solve problems such as tensile strength and resistivity failing to meet requirements, and the impact resistance of new transformers failing to meet design requirements , to achieve the effect of saving copper resources, high production efficiency and reducing costs

Inactive Publication Date: 2013-11-20
丹阳利华电子有限公司
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  • Abstract
  • Description
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AI Technical Summary

Problems solved by technology

[0004] When developing a new type of transformer, new requirements are put forward for the copper-clad aluminum (row) flat wire. The tensile strength and resistivity of the traditional copper-clad aluminum (row) flat wire cannot meet the requirements, resulting in the impact resistance of the new transformer. Design requirements

Method used

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Embodiment Construction

[0020] A new type of copper-clad modified aluminum alloy bimetal composite (row) flat wire, which is composed of a core layer of metal modified aluminum alloy and a cladding layer of metal copper, and the interface between the core layer of metal modified aluminum alloy and the cladding layer of metal copper Metallurgical combination; the purity of copper is 99.95%~99.99%, and the ratio of cross-sectional area of ​​cladding metal copper is 15%~30%; the width of copper-coated rare earth aluminum alloy flat row is 30~200mm, and the aspect ratio is 30:1. The ratio of each component in the modified aluminum alloy: by weight percentage, aluminum 97.8%, magnesium 0.5-0.9%, silicon 0.45-0.65%, 0.4%-0.7% RE. RE is a mixed rare earth element, usually cerium, lanthanum and yttrium.

[0021] The production method of the present invention is: the copper strip / aluminum rod pretreatment machine removes the copper strip surface oxide layer (comprising the shear surface oxide layer) and the a...

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PUM

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Abstract

A thermometal compound flat wire is manufactured by the compounding of core layer metal of modified aluminium alloy and coating layer metal of copper, and is characterized in that interfaces of the core layer metal of the modified aluminium alloy and the coating layer metal of the copper are in metallurgical bonding; the purity of the copper is 99.95%-99.99%; the proportional range of the cross-sectional area of the coating layer metal of the copper is 15%-30%; the width of the copper-coated rare earth aluminum alloy flat wire is 30-200 mm, and the width-to-thickness ratio is 30:1. According to the flat wire, the interfaces of the copper and the aluminium reach the metallurgical bonding; the technological process is short, the production efficiency is high, and the product cost is low; the flat wire is suitable for large-scale and normalized industrial production; the length ratio of the flat wire to a pure copper wire is 2.5:1, namely, 1.58 ton pure copper can be saved when 1 ton copper-coated modified aluminium alloy compound conductor material is produced, so that the copper resource is effectively saved; the cost of downstream industry product is lowered.

Description

technical field [0001] The invention belongs to the technical field of conductive materials, and in particular relates to a novel copper-clad modified aluminum alloy bimetal composite (bar) flat wire and a production method thereof. Background technique [0002] In industrially developed countries abroad, since the 1960s and 1970s, the cladding method has been widely used to produce bimetallic composite wires such as copper-clad aluminum and copper-clad steel. The United States, Japan and other countries have formed large-scale industries, and each has its own patented technology with certain characteristics. For example: American Copewell Co., Ltd. uses its own patented technology to produce copper-clad aluminum wires. Before 1997, the company's copper-clad aluminum wires occupied the main domestic market; another example is Fujikura Electric Wire Co., Ltd. in Japan, which developed copper-clad aluminum wires in the 1970s. Composite wire, the small-diameter copper-clad alu...

Claims

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Application Information

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IPC IPC(8): H01B5/00H01B1/02H01B7/00H01B7/08H01B13/00
Inventor 汪亚英朱建华
Owner 丹阳利华电子有限公司
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