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CO (Carbonic Oxide) sulfur-tolerant shift catalytic reaction process

A sulfur-resistant conversion and catalytic reaction technology, which is applied in the direction of inorganic chemistry, chemical instruments and methods, non-metallic elements, etc., can solve the problems of short service life, increased production cost, and shortened service life of pre-shift reaction catalysts, and achieve significant economic benefits. Benefits and promotional value, cost savings and operating costs, and the effect of saving operating costs

Active Publication Date: 2015-05-20
CHINA PETROLEUM & CHEM CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0010] 1. The multiple pre-shift reactors set up in the shift system can only serve as backup for each other and reduce the load of the main shift system. When the catalytic activity of the filled catalyst is low, it will be deactivated and discarded, resulting in pre-shift The reaction catalyst has short service life, frequent replacement and low utilization efficiency;
[0011] 2. The operating cost of the pre-shift catalyst is high;
[0012] 3. The temperature fluctuation range of the pre-shift catalyst is large at the beginning of operation and at the end of operation, which has an adverse effect on the service life of the catalyst;
[0013] 4. If the pre-shift catalyst is not properly applied, the main shift catalyst will be directly exposed to impurities such as ash, water, and poisons in the raw gas, resulting in shortened service life, affecting the poor operation stability of the entire sulfur-resistant shift operation unit, and resulting in sulfur-resistant shift devices Reduced production capacity and increased production costs

Method used

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  • CO (Carbonic Oxide) sulfur-tolerant shift catalytic reaction process
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  • CO (Carbonic Oxide) sulfur-tolerant shift catalytic reaction process

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0066] The gasification unit of a gas complex in a plant adopts the Texaco coal water slurry gas production process and the CO sulfur-resistant pre-shift catalytic reaction process of the present invention. Two pre-shift reactors A or B are operated one at a time, and the operation is switched. A and B pre-shift reactors are filled with cobalt-molybdenum-based sulfur-resistant pre-shift catalysts, the water-gas ratio of the process gas is 1.25, the pressure is 5.7MPa, and the space velocity is 2500 h -1 , H in the process gas 2 The S concentration is higher than 800ppm, and the pre-shift inlet temperature is about 264°C. After the catalyst was sulfurized, the pre-shift reactor A was maintained to operate alone first. The initial shift activity of the catalyst was 80%. After 460 days of operation, the shift rate gradually decreased to 12%. Afterwards, the pre-shift reactor B was switched to operate alone, and the initial shift activity of the catalyst was 79%. After 320 days o...

Embodiment 2

[0068] After the cobalt-molybdenum-based sulfur-resistant pre-shift catalyst in the pre-shift reactor is fully vulcanized, the pre-shift reactor A is firstly used to run independently on-line. Control and transform the process gas pressure to 5.0MPa, and the space velocity to 4000 h -1 , H 2 The concentration of S is not lower than 500ppm, the water-air ratio is 1.5, the pre-shift inlet temperature is 260°C, and the normal activity of the pre-shift catalyst A is exerted through careful operation. When the shift activity of pre-shift catalyst A gradually drops to 30%, switch to pre-shift reactor B to run alone online. When the activity of the pre-shift catalyst B decreases to 30%, control the pre-shift reactor A under the pressure of 0.5 MPa, and use nitrogen to cool the pre-shift reactor A at 25 °C h -1 Raise the temperature at a rate above 220°C, keep the temperature constant for 5 hours, and then use the process gas at 1.0MPa·h -1 Raise the pressure of the pre-shift react...

Embodiment 3

[0070] After the sulfur-resistant pre-shift catalyst is fully vulcanized, control the shift process gas pressure to 4.0MPa, and the space velocity to 3000 h -1 , H 2 The concentration of S is not lower than 1000ppm, the water-air ratio is about 1.3, the temperature of the pre-shift inlet is about 250°C, and the pre-shift reactor A is used for online operation alone. When the shift activity of pre-shift catalyst A drops to 25%, switch to pre-shift reactor B to run independently on-line. When the activity of the pre-shift catalyst B drops to 25%, the pre-shift reactor A is controlled at a pressure of 0.3 MPa, and the pre-shift reactor A is heated at 20 °C h by nitrogen gas. -1 The speed is raised to above 220°C, and the temperature is maintained for 3 hours, and then the process gas is used at 0.6MPa·h -1 Raise the pressure of the pre-shift reactor A to the system pressure at a speed of 100%, and incorporate it into the shift system, so that the pre-shift reactors A and B run ...

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Abstract

The invention relates to a CO (Carbonic Oxide) sulfur-tolerant shift catalytic reaction process belonging to a method for producing hydrogen through subjecting CO and steam to reaction by using a catalyst. A main shift reaction system and a pre-shift reaction system are adopted in the sulfur-tolerant shift catalytic reaction process, wherein the pre-shift reaction system is formed by arranging a pre-shift reactor A and a pre-shift reactor B in parallel and connecting the pre-shift reactor A and the pre-shift reactor B in parallel, wherein the structure of the pre-shift reactor A is identical to that of the pre-shift reactor B; the pre-shift reactor A and the pre-shift reactor B sequentially and alone operate on line; then, the pre-shift reactor A and the pre-shift reactor B simultaneously operate on line in a parallel connection way. The invention provides a relatively ideal CO sulfur-tolerant shift catalytic reaction process which can be used for prolonging the service life of a pre-shift catalyst, increasing the utilization ratio of the pre-shift catalyst, reducing the replacing frequency of the whole shift system catalyst, further reducing the operation cost of the catalyst, prolonging the operation period of the whole shift operation unit, improving the production capacity of a sulfur-tolerant shift device and reducing the production cost. The operation life of the pre-shift catalyst is prolonged by over 30%.

Description

technical field [0001] The invention relates to a CO sulfur-resistant shift catalytic reaction process. It belongs to the method of producing hydrogen by reacting carbon monoxide with water vapor using a catalyst. Background technique [0002] Water-gas shift is an important process in industrial production such as ammonia synthesis, methanol synthesis, and hydrogen production. During this process, the development and industrial operation methods of carbon monoxide sulfur-tolerant shift catalysts with high activity and high stability have attracted much attention. Among them, the cobalt-molybdenum-based sulfur-tolerant shift catalyst has the most outstanding industrial application performance in the water-gas shift process because of its wide temperature range, high shift activity, and no sulfur poisoning. [0003] In recent years, the large-scale development trend of domestic coal chemical industry has become increasingly significant, and the scale of coal-to-synthesis ga...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C01B3/16
Inventor 赵庆鲁余汉涛白志敏田兆明齐焕东陈依屏郭建学郭杰
Owner CHINA PETROLEUM & CHEM CORP
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