CO (Carbonic Oxide) sulfur-tolerant shift catalytic reaction process
A sulfur-resistant conversion and catalytic reaction technology, which is applied in the direction of inorganic chemistry, chemical instruments and methods, non-metallic elements, etc., can solve the problems of short service life, increased production cost, and shortened service life of pre-shift reaction catalysts, and achieve significant economic benefits. Benefits and promotional value, cost savings and operating costs, and the effect of saving operating costs
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Embodiment 1
[0066] The gasification unit of a gas complex in a plant adopts the Texaco coal water slurry gas production process and the CO sulfur-resistant pre-shift catalytic reaction process of the present invention. Two pre-shift reactors A or B are operated one at a time, and the operation is switched. A and B pre-shift reactors are filled with cobalt-molybdenum-based sulfur-resistant pre-shift catalysts, the water-gas ratio of the process gas is 1.25, the pressure is 5.7MPa, and the space velocity is 2500 h -1 , H in the process gas 2 The S concentration is higher than 800ppm, and the pre-shift inlet temperature is about 264°C. After the catalyst was sulfurized, the pre-shift reactor A was maintained to operate alone first. The initial shift activity of the catalyst was 80%. After 460 days of operation, the shift rate gradually decreased to 12%. Afterwards, the pre-shift reactor B was switched to operate alone, and the initial shift activity of the catalyst was 79%. After 320 days o...
Embodiment 2
[0068] After the cobalt-molybdenum-based sulfur-resistant pre-shift catalyst in the pre-shift reactor is fully vulcanized, the pre-shift reactor A is firstly used to run independently on-line. Control and transform the process gas pressure to 5.0MPa, and the space velocity to 4000 h -1 , H 2 The concentration of S is not lower than 500ppm, the water-air ratio is 1.5, the pre-shift inlet temperature is 260°C, and the normal activity of the pre-shift catalyst A is exerted through careful operation. When the shift activity of pre-shift catalyst A gradually drops to 30%, switch to pre-shift reactor B to run alone online. When the activity of the pre-shift catalyst B decreases to 30%, control the pre-shift reactor A under the pressure of 0.5 MPa, and use nitrogen to cool the pre-shift reactor A at 25 °C h -1 Raise the temperature at a rate above 220°C, keep the temperature constant for 5 hours, and then use the process gas at 1.0MPa·h -1 Raise the pressure of the pre-shift react...
Embodiment 3
[0070] After the sulfur-resistant pre-shift catalyst is fully vulcanized, control the shift process gas pressure to 4.0MPa, and the space velocity to 3000 h -1 , H 2 The concentration of S is not lower than 1000ppm, the water-air ratio is about 1.3, the temperature of the pre-shift inlet is about 250°C, and the pre-shift reactor A is used for online operation alone. When the shift activity of pre-shift catalyst A drops to 25%, switch to pre-shift reactor B to run independently on-line. When the activity of the pre-shift catalyst B drops to 25%, the pre-shift reactor A is controlled at a pressure of 0.3 MPa, and the pre-shift reactor A is heated at 20 °C h by nitrogen gas. -1 The speed is raised to above 220°C, and the temperature is maintained for 3 hours, and then the process gas is used at 0.6MPa·h -1 Raise the pressure of the pre-shift reactor A to the system pressure at a speed of 100%, and incorporate it into the shift system, so that the pre-shift reactors A and B run ...
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