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Manufacturing method of dry-laid acrylic fiber

A technology of dry-process acrylic fibers and manufacturing methods, which is applied in the fields of fiber chemical characteristics, spinning solution preparation, textiles and papermaking, etc. It can solve problems such as low strength, unsuitability, and defects in acrylic fiber tows, and achieve low equipment investment. Effect

Active Publication Date: 2016-01-06
CHINA PETROLEUM & CHEM CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Generally speaking, in the production of acrylic fiber, a mark mixer is used to dissolve dry polyacrylonitrile powder at high temperature, but the amount of dry polyacrylonitrile powder used in this manufacturing method is large, and the equipment investment is huge, which is not suitable for small and medium-sized dry-process acrylic fiber production. At the same time, as mentioned in "The Influence of the Quality of the Dry Acrylic Fiber Stock Solution on the Spinning Performance" by Chen Yadong et al. in the Journal of Ningbo Higher Technical College, Volume 13, No. 4, December 2001, the high temperature stirring and dissolving dry powder process is easy to produce dry powder Agglomerates make the stock solution easily block the filter cloth of the filter when it passes through the filter, and at the same time, problems such as parallel filaments are prone to occur when forming in the tunnel, resulting in defects, low strength, and poor spinnability of the obtained acrylic fiber tow. In the patent CN1172031C It is mentioned in the low temperature that polyacrylonitrile dry powder is firstly added to dimethylformamide, stirred at 0-10°C for 30 minutes, heated up, and stirred at 80°C for 4 hours. The disadvantage of this process is that it is easy to cause a large amount of Bubbles lead to poor spinnability of the stock solution, prone to problems such as broken filaments

Method used

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  • Manufacturing method of dry-laid acrylic fiber
  • Manufacturing method of dry-laid acrylic fiber
  • Manufacturing method of dry-laid acrylic fiber

Examples

Experimental program
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Effect test

Embodiment 1

[0021] The manufacture method of the dry-process acrylic fiber in embodiment 1 is as follows:

[0022] (1) Prepare polymer stock solution: use polyacrylonitrile (PAN) as raw material and dimethylformamide (DMF) as solvent, add polyacrylonitrile dry powder to the solvent at 25°C and stirring speed of 30rpm for cooling Stir until all the dry powder is uniformly dispersed in the solvent without any lumps, turn on the jacketed water of the dissolution kettle to raise the temperature of the polymer solution to 80°C, and begin to dissolve polyacrylonitrile to prepare a polymer stock solution with a concentration of 28wt.%. When the dry powder is completely added and starts to dissolve, the initial stirring speed is set to 100rpm. When the temperature of the solution rises to the specified temperature, the stirring speed is reduced to 50rpm. When the color of the solution changes from milky white to light yellow, the speed is increased to 60rpm, and the color of the solution becomes ...

Embodiment 2~4

[0028] According to the manufacturing method in Example 1, the difference is that the feeding temperature of Example 2 is 15°C; the feeding temperature of Example 3 is 35°C; and the feeding temperature of Example 4 is 45°C.

Embodiment 5~8

[0030] According to the manufacturing method in embodiment 1, the difference is that the polymer stock solution concentration of embodiment 5 is 20%; the polymer stock solution concentration of embodiment 6 is 25%; the polymer stock solution concentration of embodiment 7 is 30%; embodiment 8 The polymer stock solution concentration is 35wt.%.

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Abstract

The invention relates to dry-process acrylic fibers and particularly relates to a production method of a dry-process acrylic fiber. The method comprises the steps of preparation of a polymer stock solution, spinning formation, washing, drafting, oiling, curling, secondary oiling and drying in sequence to obtain the dry-process acrylic fiber, wherein the preparation of the polymer stock solution comprises the step of with polyacrylonitrile as a raw material and dimethylformamide or dimethylacetamide as a solvent, adding polyacrylonitrile dry powder into the solvent to obtain the polymer stock solution, wherein a technology of segmented control on stirring speed and a vacuumizing treatment technology are adopted in the whole dissolution process. In the method, the polyacrylonitrile dry powder is uniformly dispersed into the solvent to obtain the uniform polymer stock solution without bubbles; the dry-process acrylic fiber produced by the method has good spinnability while the cost is low.

Description

technical field [0001] The invention relates to dry-process acrylic fibers, in particular to a method for manufacturing dry-process acrylic fibers. Background technique [0002] Acrylic fiber is the trade name of polyacrylonitrile fiber (PAN) in China. Acrylic fiber has excellent performance, soft and warm feel, good elasticity, and excellent light and weather resistance. According to its spinning process, it can be divided into dry acrylic fiber and wet method. Acrylic. The unique dog-bone structure of dry-process acrylic fiber makes its properties close to natural wool. The fabric made of it has good elasticity and light weight. The finished product has the advantages of warmth, comfort, luster and elegance, which cannot be replaced by wet-process acrylic fiber. [0003] Generally speaking, in the production of acrylic fiber, a mark mixer is used to dissolve dry polyacrylonitrile powder at high temperature, but the amount of dry polyacrylonitrile powder used in this manuf...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D01F6/18D01F11/06D01D1/02
Inventor 李留忠李胸有张勇赵明达建文成强
Owner CHINA PETROLEUM & CHEM CORP