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A π-type butene oxidative dehydrogenation fixed-bed radial reactor

An oxidative dehydrogenation, Π-butene technology, applied in chemical instruments and methods, organic chemistry, hydrocarbons, etc., can solve the problem of unmatched static pressure distribution, unfavorable fluid uniform distribution, and the production scale of a single reactor cannot be further improved. Improve and other issues to achieve the effect of improving conversion rate and selectivity and ensuring uniform distribution

Inactive Publication Date: 2015-11-18
EAST CHINA UNIV OF SCI & TECH
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0008] 1. For the existing axial fixed-bed reactor, it is limited by the reaction characteristics of butene oxidative dehydrogenation, and the catalytic bed layer is thin, which limits the scale-up of the device
A domestic 100,000-ton / year butene oxidative dehydrogenation unit adopts the form of axial fixed-bed reactors, and has to be completed by connecting four reaction production lines in parallel, which makes it impossible to further increase the production scale of a single reactor and greatly increases the cost of the process. Control costs and manage costs
[0009] 2. For the existing normal pressure butene oxidative dehydrogenation fixed bed radial reactor, since the flow of the fluid in the flow channel is a momentum exchange type, a Z-type flow form is adopted, and the reactant gas flows between the split flow channel and the collecting flow channel. The static pressure distribution does not match, which is very unfavorable for the uniform distribution of fluid along the axial direction
In order to realize the uniform distribution of the fluid, it is necessary to use a gas distributor with uniform fluid control and a large pressure drop. For example, in the British patent GB1118750 and the Chinese patent CN87102931, the pressure drop caused by the porous cylinder is double or even several times that of the catalytic bed layer. To achieve a uniform distribution of the fluid, but this method is seriously in violation of the requirements of butene oxidative dehydrogenation atmospheric pressure reaction
Therefore, the technical problem of the existing radial reactor for oxidative dehydrogenation of butene is that it is unable to ensure the uniform distribution of the fluid and realize the dilemma of low pressure drop.

Method used

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  • A π-type butene oxidative dehydrogenation fixed-bed radial reactor
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Embodiment 1

[0069] 100,000 tons / year butene oxidative dehydrogenation to butadiene plant, the reactor adopts such as figure 1 The structural structure of the Π-type centrifugal butene oxidative dehydrogenation fixed-bed radial reactor is shown, the feed air volume is 36,000kg / h, the butene raw material is 20,000kg / h, the reaction feed temperature is 320°C, and the discharge temperature is 480°C. The pressure is 0.12MPa, the diameter of the reactor is 3200mm, the axial height of the catalyst bed is 7000mm, and the radial thickness of the bed is 500mm. The opening rate of the porous sheet and the porous sheet are both 20%, uniform openings are adopted from top to bottom, the gas flow cross-sectional area ratio of the split flow channel and the collecting flow channel is 0.6, and the catalyst is the oxidative dehydrogenation of butene sold on the market. B-02 iron catalyst. The pressure drop of the reactor is 1.3kPa, the conversion rate of butene is 80wt%, and the selectivity is 95wt%.

Embodiment 2

[0071] 100,000 tons / year butene oxidative dehydrogenation to butadiene plant, the reactor adopts such as figure 2 The structural structure of the Π-type centrifugal butene oxidative dehydrogenation fixed-bed radial reactor is shown, the feed air volume is 36,000kg / h, the butene raw material is 20,000kg / h, the reaction feed temperature is 320°C, and the discharge temperature is 480°C. The pressure is 0.12MPa, the diameter of the reactor is 3200mm, the axial height of the catalyst bed is 7000mm, and the radial thickness of the bed is 500mm. The opening ratio of the plates and grids is 30%, and uniform openings are adopted from top to bottom. The gas flow cross-sectional area ratio of the shunt channel and the collecting channel is 1.0. Hydrogen B-02 iron-based catalyst. The pressure drop of the reactor is 1.3kPa, the conversion rate of butene is 80wt%, and the selectivity is 95wt%.

Embodiment 3

[0073] 100,000 tons / year butene oxidative dehydrogenation to butadiene plant, the reactor adopts such as image 3 The structural structure of the Π-type centripetal butene oxidative dehydrogenation fixed-bed radial reactor is shown, the feed air volume is 36000kg / h, the butene raw material is 20000kg / h, the reaction feed temperature is 320°C, and the discharge temperature is 480°C , the pressure is 0.12MPa, the diameter of the reactor is 3200mm, the axial height of the catalyst bed is 7000mm, and the radial thickness of the bed is 500mm. The gas flow cross-sectional area ratio of the split channel and the collecting channel is 3.0, and the catalyst is the commercially available butene oxidative dehydrogenation B-02 iron-based catalyst. The pressure drop of the reactor is 1.2kPa, the conversion rate of butene is 80wt%, and the selectivity is 95wt%.

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Abstract

The invention discloses a radial reactor of an n-type butane oxidization dehydrogenation fixed bed, i.e. a fixed bed radial reactor with the flowing direction of reaction gas in a diversion runner (13) and a collecting runner (14) being opposite. The reactor adopts a cylindrical vessel with a catalytic bed layer (6), and a reaction gas inlet (1) and a reaction gas outlet (12) are arranged on the same end of the cylindrical vessel. The cylindrical vessel internally comprises a porous-wall cylindrical inner distribution tube (9), a porous-wall cylindrical outer distribution tube (8) and a catalytic bed layer (6). The flowing direction of the reaction gas on the catalytic bed layer (6) in the reactor is in a centrifugal form or a centripetal form. In order to meet the oxidization dehydrogenation normal pressure reaction requirement, the inner distribution tube and the outer distribution tube are high in perforation rate, the fluid uniform distribution control on the reaction gas is not implemented by the barrel, the distribution tubes have no control pressure drop; moreover, by adopting the runner setting method, the radial reactor has the advantages of low pressure drop, good reaction property, convenience for filling a catalyst, easiness in realizing upsizing and the like.

Description

technical field [0001] The invention belongs to the technical field of chemical reaction engineering, and in particular relates to a fixed-bed radial reaction device suitable for producing butadiene by oxidative dehydrogenation of butene. Background technique [0002] Butadiene is an important basic petrochemical raw material. Its biggest application is to produce synthetic rubber such as styrene-butadiene, nitrile and butadiene. It is also widely used in the synthesis of synthetic resin, synthetic fiber and fine chemical products. [0003] Oxidative dehydrogenation of butene is an important synthetic method for the production of butadiene. The reaction principle is that in the presence of a large amount of water vapor, butene and oxygen undergo dehydrogenation reaction under the action of a catalyst to generate butadiene and water. The current industrial butene oxidative dehydrogenation reactor is usually in the form of a fixed-bed reactor, which has the advantages of high ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B01J8/02C07C11/167C07C5/48
Inventor 李瑞江朱子彬顾雄毅朱学栋张琪吴勇强黄震尧倪燕慧王超
Owner EAST CHINA UNIV OF SCI & TECH