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Long-service-life, safe and reliable forging cast iron die for pig casting machine and manufacturing method thereof

A technology for cast iron molds and cast iron machines, which is used in manufacturing tools, foundry workshops, and foundry equipment to improve ductility, reduce carbon content, and have good thermal shock resistance.

Active Publication Date: 2014-05-07
SHILIN LUOHE METALLURGY EQUIP +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] In order to overcome the above-mentioned disadvantages, the present invention changes the production mode of the cast iron mold of the casting structure manufactured by the casting process that has been adopted for a long time, solves the above-mentioned technical problems existing in the use of the existing cast iron mold in the cast iron machine, and proposes a cast iron mold for cast iron Machine's long-life safe and reliable forging cast iron mold and manufacturing method thereof

Method used

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  • Long-service-life, safe and reliable forging cast iron die for pig casting machine and manufacturing method thereof
  • Long-service-life, safe and reliable forging cast iron die for pig casting machine and manufacturing method thereof
  • Long-service-life, safe and reliable forging cast iron die for pig casting machine and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0039] The forged cast iron mold is integrally formed by the forging process. There are two partition ribs (J1 and J2) inside the forged cast iron mold. The partition ribs divide the internal cavity of the forged cast iron mold into three molding cavities (N1, N2, N3). The forged cast iron molds are installed on the cast iron machine to overlap each other and move from bottom to top (F). The lower end of the forged cast iron mold is provided with a splice nozzle (Q), and two overflow ports (K1 and K2) are set on the outer edge of the splice nozzle. ), the two sides of the forging cast iron mold are provided with molten iron guards (M1 and M2) and ears connected with the chain plate (T1 and T2). The thickness b1 of the bottom of the forged cast iron mold is 40mm, the thickness b2 of the outer slope is 35mm, the thickness b3 of the rib forming is 35mm, the angle C of the slope is 55°, the top fillet r1 is 12mm, and the thickness b4 of the lap joint end is 15mm. The inner wall ar...

Embodiment 2

[0041] The material of the forged cast iron mold is high-quality carbon structural steel plate Q235 with a thickness of 60mm. The forged cast iron mold adopts a special intermediate frequency heating furnace and a heating coil made according to the shape of the blank. The heating time is 9 minutes and the heating temperature is 1200 ℃, the forged cast iron mold adopts a matching special trimming mold, and the formed forged cast iron mold does not need subsequent manual processing.

Embodiment 3

[0043] The forged cast iron mold is integrally formed by the forging process. There are three ribs inside the forged cast iron mold. The ribs divide the inner mold cavity of the forged cast iron mold into four molding cavities. The forged cast iron mold is installed on the cast iron machine to overlap each other. While moving upward (F), the lower end of the forged cast iron mold is provided with a splice nozzle (Q), and three overflow ports are provided on the outer edge of the splice spout, and molten iron guards (M1 and M2) are provided on both sides of the forged cast iron mold. There are 4 connecting bolt holes in the ear parts (T1 and T2) of the chain plate connection. The thickness b1 of the bottom of the forged cast iron mold is 45mm, the thickness b2 of the outer bevel is 38mm, the thickness b3 of the rib forming is 40mm, the angle C of the bevel is 65°, the top fillet r1 is 15mm, and the thickness b4 of the lap joint end is 20mm. The inner wall arc R1 is 130mm, the o...

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Abstract

The invention discloses a long-service-life, safe and reliable forging cast iron die for a pig casting machine and a manufacturing method of the long-service-life, safe and reliable forging cast iron die. The forging cast iron die is integrally formed based on a forging technology, at least two separating ribs lower than a high-temperature molten iron liquid face are arranged in the forging cast iron die, an inner die cavity of the forging cast iron die is divided into at least three forming die cavities by the separating ribs, a lap joint mouth Q used for being in lap joint with an adjacent forging cast iron die is arranged at the lower end of the forging cast iron die, a cast iron die tail P corresponding to the lap joint mouth at the lower end of the adjacent forging cast iron die is arranged a the upper end of the forging cast iron die, at least two overflow openings are formed in the lap joint mouth Q, and molten iron protection edges M1 and M2 and lug portions T1 and T2 connected with a chain plate are arranged on the two sides of the forging cast iron die. The poor cast condition metallographic structure and various forging defects of a forging forming cast iron die are avoided and overcome through the forging cast iron die, the thermal fatigue resisting strength of the cast iron die is effectively improved, the safe reliability of the cast iron die is improved, and the service life of the cast iron die is prolonged.

Description

technical field [0001] The invention belongs to a casting mold, and in particular relates to a casting mold on a casting machine for casting high-temperature molten iron into pig iron for foundry or pig iron for steelmaking. Background technique [0002] In the production process of the steel industry, cast iron equipment continuously casts the high-temperature molten iron smelted in the blast furnace into iron blocks (commonly known as bread iron). [0003] At present, its material of the cast iron mold that existing cast iron machine adopts is mostly cast iron or cast steel. The cast iron mold made of cast iron or cast steel is subject to repeated high and low temperature effects during use, and cracks are prone to occur inside the cavity and its ribs, and the cracks will gradually increase, and even cause the cast iron mold to break. Cast iron molds with large cracks must be replaced in time, and the maintenance workload of cast iron machine equipment is very heavy. The...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22D7/06B22D5/00
Inventor 李鹏飞冯力吴林祥滕伟强
Owner SHILIN LUOHE METALLURGY EQUIP
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