Long-service-life, safe and reliable forging cast iron die for pig casting machine and manufacturing method thereof
A technology for cast iron molds and cast iron machines, which is used in manufacturing tools, foundry workshops, and foundry equipment to improve ductility, reduce carbon content, and have good thermal shock resistance.
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Embodiment 1
[0039] The forged cast iron mold is integrally formed by the forging process. There are two partition ribs (J1 and J2) inside the forged cast iron mold. The partition ribs divide the internal cavity of the forged cast iron mold into three molding cavities (N1, N2, N3). The forged cast iron molds are installed on the cast iron machine to overlap each other and move from bottom to top (F). The lower end of the forged cast iron mold is provided with a splice nozzle (Q), and two overflow ports (K1 and K2) are set on the outer edge of the splice nozzle. ), the two sides of the forging cast iron mold are provided with molten iron guards (M1 and M2) and ears connected with the chain plate (T1 and T2). The thickness b1 of the bottom of the forged cast iron mold is 40mm, the thickness b2 of the outer slope is 35mm, the thickness b3 of the rib forming is 35mm, the angle C of the slope is 55°, the top fillet r1 is 12mm, and the thickness b4 of the lap joint end is 15mm. The inner wall ar...
Embodiment 2
[0041] The material of the forged cast iron mold is high-quality carbon structural steel plate Q235 with a thickness of 60mm. The forged cast iron mold adopts a special intermediate frequency heating furnace and a heating coil made according to the shape of the blank. The heating time is 9 minutes and the heating temperature is 1200 ℃, the forged cast iron mold adopts a matching special trimming mold, and the formed forged cast iron mold does not need subsequent manual processing.
Embodiment 3
[0043] The forged cast iron mold is integrally formed by the forging process. There are three ribs inside the forged cast iron mold. The ribs divide the inner mold cavity of the forged cast iron mold into four molding cavities. The forged cast iron mold is installed on the cast iron machine to overlap each other. While moving upward (F), the lower end of the forged cast iron mold is provided with a splice nozzle (Q), and three overflow ports are provided on the outer edge of the splice spout, and molten iron guards (M1 and M2) are provided on both sides of the forged cast iron mold. There are 4 connecting bolt holes in the ear parts (T1 and T2) of the chain plate connection. The thickness b1 of the bottom of the forged cast iron mold is 45mm, the thickness b2 of the outer bevel is 38mm, the thickness b3 of the rib forming is 40mm, the angle C of the bevel is 65°, the top fillet r1 is 15mm, and the thickness b4 of the lap joint end is 20mm. The inner wall arc R1 is 130mm, the o...
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