Preparation method of surface compound coating for guide rail of large measuring machine

A technology of surface compounding and measuring machine, which is applied in the direction of coating, metal material coating process, fusion spraying, etc., can solve the problems of unsatisfactory precision measurement, large guide rail deformation, corrosion resistance, surface condition and poor long-term reliability, etc. question

Inactive Publication Date: 2014-06-25
SHANGHAI BAOSTEEL IND TECHNOLOGICAL SERVICE
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  • Abstract
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  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Generally, the guide rails of large-scale measuring machines are welded with high-quality low-carbon thin steel plates, which are artificially aged to eliminate welding stress. Their corrosion resistance, surface condition and long-term reliability are poor, and they cannot meet the requirements of precision measurement;

Method used

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Embodiment Construction

[0016] The preparation method of the composite coating on the guide rail surface of the large measuring machine of the present invention comprises the following steps:

[0017] Step 1. Pretreatment of the surface to be sprayed of the guide rail. Visually inspect the surface to be sprayed to ensure that there are no pits, pores, and gaps. Perform coloring inspection to ensure that there are no cracks. Use acetone to wipe the surface to be sprayed to remove grease. The rounded corners on both sides are fixed with a pressure plate to protect the non-painted surface and screw holes of the guide rail;

[0018] Step 2: Carry out sand blasting roughening treatment on the surface of the guide rail to be sprayed, so that the surface of the purified substrate forms a uniform uneven rough surface, and control the roughness to the required level to ensure a good combination of the coating and the substrate;

[0019] Step 3. Using the supersonic flame spraying process, combined with the sp...

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PUM

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Abstract

The invention discloses a preparation method of a surface compound coating for guide rail of large measuring machine. The method comprises the following steps: carrying out a pretreatment on the surface to be painted to ensure that the surface does not have any defect, eliminating the grease on the surface, painting the two ends of a guide rail and two fillets on two sides, covering the surfaces which are not to be painted and screw holes with press plates so as to protect the surfaces and the screw holes; carrying out a sand-spraying coursing treatment on the surface to be painted, controlling the coarseness so as to ensuring the combination performance between the coating and the matrix; preparing a composite coating on the surface to be painted of the guide rail through an ultrasonic flame spraying technology under the assistance of a mechanical hand automatic walking auxiliary mechanism, wherein the composite coating is composed of a Ni based alloy substrate layer and a Ni based self-melting alloy work layer; removing all protection press plates after the spraying, slowly cooling to the room temperature, blowing off the dusts and impurities on the surface of the guide rail by compressed air, and then evenly painting epoxy resin organic paint on the surface. The epoxy resin organic paint penetrates into the inner pores in the coating, and thus the compactness, corrosion resistant performance, and wear resistant performance of the coating are all improved. The guide rail surface compound coating prepared from the preparation method can satisfy the requirements of guide rail of large measuring machine.

Description

technical field [0001] The invention relates to a method for preparing a composite coating on the surface of a guide rail of a large measuring machine. Background technique [0002] Large-scale measuring machines measure the parameters of the measured objects through guide rail movement. Large-scale measuring machines, such as three-coordinate measuring machines, are currently the largest precision measurement systems and are widely used in aerospace, automotive, military, machine tool manufacturing, wind power, nuclear energy and other fields. , especially for precision measurement of oversized parts. At present, the common forms of measuring mechanism mainly include several structures such as mobile bridge type, fixed bridge type, column type, and gantry type. However, large-scale measuring machines have a large three-way stroke, and generally adopt a gantry type structure. Due to the large span of large-scale measuring machines, the stiffness, accuracy and reliability of...

Claims

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Application Information

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IPC IPC(8): C23C4/12C23C4/08C23C4/02C23C4/073C23C4/129
Inventor 尹志坚傅卫王倩梁宝山向军俞立新欧桃平
Owner SHANGHAI BAOSTEEL IND TECHNOLOGICAL SERVICE
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