Brazing aluminum steel and cesium and rubidium containing brazing flux thereof

A technology of aluminum-steel and aluminum-copper, which is applied in the field of brazing flux containing cesium and rubidium elements, can solve the problems of inability to remove aluminum alloy and steel oxides at the same time, difficulties, and inability to braze aluminum-copper dissimilar materials, etc., to achieve excellent lubrication Wet, quality controllable, stable performance effect

Active Publication Date: 2014-07-09
ZHEJIANG XINRUI WELDING MATERIAL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0008] The oxide on the surface of aluminum alloy is mainly Al 2 o 3 , MgO, MnO, CuO, SiO 2 etc., the oxides on the steel surface are mainly FeO, Fe 2 o 3 , NiO, Cr 2 o 3 etc., the oxides on the surface of copper alloy are mainly CuO, Cu 2 O, ZnO, etc., existing studies have shown that it is extremely difficult to remove oxides on aluminum alloys, copper alloys, and steel surfaces at the same time using a flux
CsAlF4 and KCsAlF4, which appeared in recent years, can remove the oxides on the surface of aluminum alloy and copper alloy well at the same time, so as to solve the problem of brazing of aluminum-copper dissimilar materials. However, it still cannot remove the oxides on the surface of aluminum alloy and steel (or stainless steel) at the same time; CN201310445105.3 recommends "a new type of flux for brazing stainless steel and aluminum" that can solve the brazing of aluminum-steel dissimilar materials , but cannot braze aluminum-copper dissimilar materials

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0044] A cesium-rubidium-containing flux capable of brazing aluminum-steel and aluminum-copper, in a molar formula ratio, its components are: the molar ratio is: 0.01 mole (namely mol, the same below) of rubidium fluoride (RbF) , 0.58 mol of cesium fluoride (CsF), 0.001 mol of alumina (Al 2 O 3 ), 0.001 moles of potassium fluoride (KF), 0.05 moles of gallium fluoride (GaF 3 ), 0.025 moles of lithium fluoride (LiF), 0.025 moles of boron fluoride (BF 3 ), the balance is aluminum fluoride (AlF 3 ).

[0045] The new type of flux containing cesium and rubidium elements obtained from the above proportions uses propane as a combustible gas to carry out flame brazing, cooperates with Zn85-Al15, Al51.5-Si6.5-Zn42, Al88-Si12 brazing filler metals, and uses 304 stainless steel plate. +6061 aluminum alloy plate, Q235 steel plate + 6061 aluminum alloy plate, T2 red copper + 6061 aluminum alloy plate, according to GB / T 11363-2008 "Brazed Joint Strength Test Method", the shear strength o...

Embodiment 2

[0047] A cesium-rubidium-containing flux for brazing aluminum-steel and aluminum-copper, in a molar formula ratio, its components are: 0.56 moles of rubidium fluoride (RbF), 0.15 moles of cesium fluoride (CsF), 0.05 mol of alumina (Al 2 O 3 ), 0.1 mol of potassium fluoride (KF), 0.002 mol of gallium fluoride (GaF 3 ), 0.001 moles of lithium fluoride (LiF), 0.001 moles of boron fluoride (BF 3 ), the balance is aluminum fluoride (AlF 3 ).

[0048] The new type of flux containing cesium and rubidium elements obtained from the above proportions uses propane as a combustible gas to carry out flame brazing, cooperates with Zn85-Al15, Al51.5-Si6.5-Zn42, Al88-Si12 brazing filler metals, and uses 304 stainless steel plate. +6061 aluminum alloy plate, Q235 steel plate + 6061 aluminum alloy plate, T2 red copper + 6061 aluminum alloy plate, according to GB / T 11363-2008 "Brazed Joint Strength Test Method", the shear strength of brazing joints reaches 100MPa ~ 132MPa respectively .

Embodiment 3

[0050] A cesium-rubidium-containing flux for brazing aluminum-steel and aluminum-copper, in a molar formula ratio, the components are: 0.05 moles of rubidium fluoride (RbF), 0.35 moles of cesium fluoride (CsF), 0.25 mol of alumina (Al 2 O 3 ), 0.2 mol of potassium fluoride (KF), 0.01 mol of gallium fluoride (GaF 3 ), 0.005 mol of lithium fluoride (LiF), 0.005 mol of boron fluoride (BF) 3 ), the balance is aluminum fluoride (AlF 3 ).

[0051] The new type of flux containing cesium and rubidium elements obtained from the above proportions uses propane as a combustible gas to carry out flame brazing, cooperates with Zn85-Al15, Al51.5-Si6.5-Zn42, Al88-Si12 brazing filler metals, and uses 304 stainless steel plate. +6061 aluminum alloy plate, Q235 steel plate + 6061 aluminum alloy plate, T2 red copper + 6061 aluminum alloy plate, according to GB / T 11363-2008 "Brazed Joint Strength Test Method", the shear strength of brazing joints reaches 100MPa ~ 132MPa respectively .

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PUM

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Abstract

The invention relates to brazing aluminum steel and a cesium and rubidium containing brazing flux thereof and belongs to the field of brazing materials in non-metal materials. The brazing flux comprises, by a mole ratio, 0.01 mol to 0.56 mol of rubidium fluoride (RbF), 0.15 mol to 0.58 mol of cesium fluoride (CsF), 0.001 mol to 0.25 mol of aluminum oxide (Al2O3), 0.001 mol to 0.2 mol of potassium fluoride (KF), 0.002 mol to 0.05 mol of gallium fluoride (GaF3), 0.001 mol to 0.025 mol of lithium fluoride (LiF), 0.001 mol to 0.025 mol of boron fluoride (BF3), and the balance aluminum fluoride (AlF3). According to the brazing aluminum steel and a cesium and rubidium containing brazing flux thereof, brazing technical requirements of aluminum to aluminum, aluminum to copper, and aluminum to steel can be simultaneously met, and the high-activity novel soldering flux is achieved.

Description

[0001] technical field [0002] The invention belongs to the field of brazing materials of non-metallic materials, and in particular relates to a flux containing cesium and rubidium elements which can be used for brazing aluminum steel and aluminum copper. [0003] Background technique [0004] With the rapid development of aerospace, rail transit, energy industry and refrigeration technology, there are more and more applications for composite structures of aluminum alloy and copper, aluminum alloy and steel. The structure of aluminum-copper and aluminum-steel bimetallic composite materials It has been widely used in power stations, light industry, home appliances and other fields. However, so far, the mature method of preparing aluminum-copper and aluminum-steel bimetallic composite materials is still the "hot rolling composite method". The "connection" of metal composite materials has always been a difficult problem. [0005] The applicant has searched the literature, a...

Claims

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Application Information

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IPC IPC(8): B23K35/28B23K35/30
CPCB23K35/3605B23K35/362
Inventor 杨金龙戴玮王水庆
Owner ZHEJIANG XINRUI WELDING MATERIAL
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