Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

A production method of hard-to-deform alloy composite double-layer pipe

A production method and composite double-layer technology, which is applied in the field of alloy seamless pipe production, can solve the problems of poor high-temperature plasticity of difficult-to-deform alloys, the temperature is not in the optimal plastic range, and the difficulty of controlling the thermal processing process, etc., to achieve good thermal processing plasticity , Difficult to delamination cracking, the effect of reducing the tendency of cracks

Active Publication Date: 2016-02-03
XINXING DUCTILE IRON PIPES CO LTD
View PDF4 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Common hard-to-deform alloys include 028, 825, 625, G3, and Cr26. Due to their poor high-temperature plasticity and narrow hot-forming intervals, conventional hot-rolling or hot-piercing methods cannot be used.
At present, the forming process of difficult-to-deform alloy seamless pipes is: smelting → die casting → forging → hot extrusion, which must be processed by hot extrusion technology, but the control of the hot processing process is difficult, and the inner wall of the extruded pipe often has serious cracks. Yield is low
At present, China is still unable to fully industrialize production, so it is of great significance to further explore the characteristics of its molding process
[0005] Analysis of the causes of cracks in hard-to-deform alloy pipes: At present, hard-to-deform alloy pipes are generally produced by hot extrusion. The cylinder is in contact, and the tail is in contact with the extrusion pad, resulting in heat conduction between the inner and outer walls of the blank and the deformation tool, the temperature of the blank will drop, the temperature is not in the optimal plastic range during deformation, and the deformation plasticity decreases. At the same time, the inner and outer walls of the blank and the deformation tool There is a large friction force between them, which is prone to cracks

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A production method of hard-to-deform alloy composite double-layer pipe
  • A production method of hard-to-deform alloy composite double-layer pipe
  • A production method of hard-to-deform alloy composite double-layer pipe

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] The material of the hard-to-deform alloy composite pipe is 15Mn / Cr26, the material of the outer layer is 15Mn, and the material of the middle layer is Cr26. The material of the hard-to-deform alloy tube blank is 15Mn / Cr26 / 15Mn, the material of the outer layer is 15Mn, the material of the middle layer is Cr26, and the material of the inner layer is 15Mn (standard: GB / T3077-1999).

[0028] The chemical composition of the outer layer and the middle layer of the hard-to-deform alloy composite pipe meets the requirements in Table 1, and the specification is φ133mm×14mm / (outer layer 10mm+inner layer 4mm)×5000mm.

[0029] Table 1 15Mn / Cr26 composite pipe composition / mass fraction (%)

[0030]

[0031] The specific production steps are as follows:

[0032] (1) Centrifugal casting hard-to-deform alloy tube billet

[0033] Smelt the outer layer 15Mn and the middle layer Cr26 alloy liquid of the finished tube respectively, first pour the outer layer 15Mn on the centrifugal c...

Embodiment 2

[0051] The material of the hard-to-deform alloy composite pipe is 20Mn / G3, the material of the outer layer is 20Mn, and the material of the middle layer is G3. The material of the hard-to-deform alloy tube blank is 20Mn / G3 / 20Mn, the material of the outer layer is 20Mn, the material of the middle layer is G3, and the material of the inner layer is 20Mn.

[0052] The chemical composition of the outer layer and inner layer of the hard-to-deform alloy composite pipe meets the requirements in Table 2, and the specification is φ219mm×13mm / (outer layer 9mm+inner layer 4mm)×6000mm.

[0053] Table 2 20Mn / G3 composite pipe composition / mass fraction (%)

[0054]

[0055] The specific production steps are as follows:

[0056] (1) Centrifugal casting hard-to-deform alloy tube billet

[0057] The outer layer 20Mn and the middle layer G3 alloy liquid of the finished tube are smelted separately, and the outer layer 20Mn is first poured on the centrifugal casting machine, then the middl...

Embodiment 3

[0075] The material of the hard-to-deform alloy composite pipe is 20Mn2 / 625, the material of the outer layer is 20Mn2, and the material of the middle layer is 625. The material of the difficult-to-deform alloy tube blank is 20Mn2 / 625 / 20Mn2, the material of the outer layer is 20Mn2, the material of the middle layer is 625, and the material of the inner layer is 20Mn2.

[0076] The chemical composition of the outer layer and inner layer of the hard-to-deform alloy composite pipe meets the requirements of Table 3, and the specification is φ273mm×14mm / (outer layer 11mm+inner layer 3mm)×6000mm.

[0077] table 3 20Mn2 / 625 composite pipe composition / mass fraction (%)

[0078]

[0079] The specific production steps are as follows:

[0080] (1) Centrifugal casting hard-to-deform alloy tube billet

[0081] The outer layer 20Mn2 and the middle layer 625 alloy liquid of the finished pipe are smelted respectively, and the outer layer 20Mn2 is poured first on the centrifugal casting ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a production method of a hard-to-deform alloy composite double-layer pipe, belonging to the technical field of alloy seamless pipe production. It includes the following steps: 1. Produce the hard-to-deform alloy tube blank by centrifugal casting process; 2. Machining the inner and outer walls of the hard-to-deform alloy tube blank; 3. Heating the hard-to-deform alloy tube blank to 1000°C-1200°C; 4. Use a reamer to ream the hard-to-deform alloy tube blank in the reaming cylinder; 5. Heat the hard-to-deform alloy tube blank to 1050°C-1250°C; 6. Use an extruder to heat the hard-to-deform alloy tube blank Extrusion to produce a three-layer alloy composite waste pipe; 7. Perform softening heat treatment and straightening of the three-layer alloy composite waste pipe; 8. Remove the inner layer of the three-layer alloy composite waste pipe by machining, and then heat-treat the pipe . The production method can effectively prevent the cracks of the hard-to-deform alloy pipes and improve the yield, and most of the hard-to-deform alloys of the pipes are replaced by ordinary carbon steel, thereby reducing the production cost.

Description

technical field [0001] The invention belongs to the technical field of alloy seamless pipe production. Background technique [0002] Difficult-to-deform alloys refer to a class of alloys that have the characteristics of low processing plasticity, high deformation resistance and narrow deformation temperature range during thermal processing. Its chemical composition is complex, the degree of alloying is high, and it has good high temperature strength, oxidation resistance and comprehensiveness. It is used to manufacture high temperature parts and corrosion resistant parts of machinery in industries such as aviation, power generation, boiler, chemical industry and instrumentation. The trial production and production of difficult-to-deform alloy seamless pipes are carried out on the basis of the development of these alloy materials, which is an important aspect of the application of these alloy materials. [0003] Difficult-to-deform alloy seamless pipes are used to manufactur...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): B21C37/06B21C23/08
Inventor 王黎晖崔新亮王锦永王明新
Owner XINXING DUCTILE IRON PIPES CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products