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Autoclaved lime sand brick and production method thereof

An autoclaved lime-sand brick and production method technology, applied in the direction of sustainable waste treatment, solid waste management, climate sustainability, etc., can solve problems such as production safety hazards, low lime quality, and unscientific proportioning, and achieve brick Stable block expansion coefficient, high compressive strength, and stable compressive strength

Inactive Publication Date: 2014-10-15
黄冈市桐铠建材有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, there are mainly problems in the production of autoclaved lime-sand bricks in my country: first, the grading of sand and gravel particles in raw materials is unreasonable, the quality of lime is low, and the ratio is unscientific; second, in terms of autoclaved curing, some enterprises only perform high-temperature curing instead of high-temperature and high-pressure Maintenance, even if some enterprises carry out high-temperature and high-pressure maintenance, the control of temperature, pressure and time is not standardized, so that the quality of the brick body cannot meet the requirements for use. The pressure of a single brick is generally below 100 tons, which brings serious problems to production safety. Hidden danger

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] Take 750kg of green sand with a particle gradation of 1.5mm~2.5mm, 10~20%, 0.15~1.5mm, 60~70%, and 0.15mm or less, 15~25%, and 120kg of quicklime with an effective oxidation content>40%. The gradation is 60~70% for 2mm~6mm, 15~25% for below 2mm, and 10~15% for 6mm~10mm. The specific production steps are as follows:

[0022] (1) Crushing: After the quicklime is crushed into pieces of about 2cm by a crushing machine, it is then ground to a fineness of <0.1mm by a new type of Raymond mill, and the sieve balance of a 200-mesh square-hole sieve does not exceed 5%.

[0023] (2) One-time stirring: add the finely ground quicklime, green sand and stone chips into the lime blender according to the ratio and mix with water for one time; the stirring effect can increase the contact surface of lime, sand and stone chips to strengthen the chemical process. The adsorption force is beneficial to the digestion of lime and the generation of more aquatic organisms. The stirring time is de...

Embodiment 2

[0029] Take 800kg of green sand with particle gradation of 1.5mm~2.5mm, 10~20%, 0.15~1.5mm, 60~70%, and 0.15mm or less, 15~25%, 100kg of quicklime with effective oxidation content> 65%. The gradation is 100kg of stone chips with 60-70% of 2mm-6mm, 15-25% of less than 2mm, and 10-15% of 6mm-10mm. The specific production method steps are the same as in Example 1.

Embodiment 3

[0031] Take 780kg of green sand whose particle size distribution is 1.5mm~2.5mm, 10~20%, 0.15~1.5mm, 60~70%, and 0.15mm or less, 15~25%, and 110kg of quicklime with effective oxidation content>55%. The gradation is 110kg of stone chips with 60-70% of 2mm-6mm, 15-25% of less than 2mm, and 10-15% of 6mm-10mm. The specific production method steps are the same as in Example 1.

[0032] The strength of the high-pressure lime-sand autoclaved bricks produced according to the above-mentioned material ratio and production process is twice that of ordinary standard bricks.

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PUM

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Abstract

The present invention discloses an autoclaved lime sand brick and a production method thereof, and solves the problems that in the prior art lime sand brick production cycle is long, the intensity is not high, the discrete degree is great and the like; the autoclaved lime sand brick is characterized in that: on the traditional basis of green sand and quick lime, a right amount stone chip is added, the quick lime is crushed, then the quick lime, the green sand and the stone chip are firstly mixed with water in an ash mixing machine, after 2.5 ~ 3 hours of hopper type digestion, secondary stirring is performed to make caking in the mixture broken and loose, the mixture is sent by a conveying system into a turntable type molding machine for pressing into green bricks, the pressed green bricks are sent by a traction machine into an autoclave for high temperature and high pressure autoclaving to produce the autoclaved lime sand brick with the strength more than 2 times of that of national standard of ordinary standard bricks.

Description

1. Technical field [0001] The invention belongs to a manufacturing method of building materials, and in particular relates to an autoclaved lime-sand brick and a production method thereof. 2. Background technology [0002] Autoclaved lime-sand brick is a dense silicate concrete product, the main raw materials are lime and green sand. The usual production process is to measure, stir and digest finely ground quicklime and green sand, pressurize them, and autoclave them for curing. The frost resistance, corrosion resistance, compressive strength and other properties of autoclaved bricks are better than those of solid clay bricks. The size of the brick is exactly the same as that of the ordinary solid clay brick, which is 240mm x 115mm x 53mm, so the autoclaved brick can directly replace the solid clay brick, and it is a new wall material that is vigorously developed and applied by the country. At present, there are mainly problems in the production of autoclaved lime-sand br...

Claims

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Application Information

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IPC IPC(8): C04B28/10C04B18/12
CPCY02W30/91
Inventor 李敏
Owner 黄冈市桐铠建材有限公司
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