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Integrated molding and manufacturing method of megawatt wind power cabin cover by pouring

A technology for a wind turbine cabin and a manufacturing method, which is applied to other household appliances, household appliances, household components, etc., can solve problems such as the impact on the health of operators, the large impact on the production quality of products, and the long occupied time of molds, and improve the anti-fatigue performance. , The effect of stable product quality and high yield

Inactive Publication Date: 2014-11-19
东方电气(天津)风电叶片工程有限公司
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AI Technical Summary

Problems solved by technology

[0003] 1. The quality of the product is unstable, and the quality of the product is greatly affected by the operation of the workers
[0004] 2. The precision deviation of the product is relatively large, and the thickness deviation of the hand lay-up process is generally 20%
[0005] 3. Rapid prototyping is not possible, the mold takes a long time, and the production cycle is long;
[0006] 4. It has great environmental pollution and has a certain impact on the health of operators;
[0007] 5. More raw materials such as resin are consumed
Products produced in this way not only have large precision deviations, but also have a great impact on the environment

Method used

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  • Integrated molding and manufacturing method of megawatt wind power cabin cover by pouring
  • Integrated molding and manufacturing method of megawatt wind power cabin cover by pouring

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Embodiment Construction

[0032] Specific embodiments of the invention will be described in detail below in conjunction with the accompanying drawings. Preparation method of the present invention comprises the steps:

[0033] Step 1. Through the finite element software, design the lay-up structure of the cabin shell according to the GL2010 specification; it needs to be designed according to the six working conditions listed in the GL2010 specification (as shown in the table below):

[0034]

[0035] Step 2. Use 3D software to design the position of the embedded parts, the perfusion piping diagram, and the position of the vacuum consumables. For example, according to the three-dimensional model, measure the position and size of the parts reflected in the mold in the three-dimensional model, and pre-embed nuts on the mold, and fix the position of the embedded parts through the nuts. For pouring and distributing pipes, arrange the glue inlet and air outlet according to the shape of the mold to ensure ...

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Abstract

The invention provides an integrated molding and manufacturing method of a megawatt wind power cabin cover by pouring. The method comprises the following steps: designing a laying structure of a cabin cover according to the GL2010 standard via finite element software; then designing the position of an embedded part, a pouring pipe configuration chart and the position of vacuum consumable items by utilizing three-dimensional software; and then producing step by step according to the design. According to the invention, because a pouring technology is adopted to replace a manual pasting technology, the laying thickness is reduced, the laying efficiency is improved, and the using quantity of materials is reduced greatly; the production of a megawatt wind power cabin can be rapidly performed, and the development and implementation of novel wind power projects are facilitated; the operation environment of workers is improved.

Description

technical field [0001] The invention relates to a method for manufacturing a casing of a megawatt wind turbine cabin. Background technique [0002] The current method of manufacturing the nacelle casing in the wind power industry is mainly the hand lay-up process to make the nacelle casing. The above-mentioned manufacturing method has the following problems and shortcomings, which have a great impact on the quality of the produced nacelle casing: [0003] 1. The quality of the product is unstable, and the quality of the product is greatly affected by the operation of the workers. [0004] 2. The precision deviation of the product is relatively large, and the thickness deviation of the hand lay-up process is generally 20% [0005] 3. Rapid prototyping is not possible, the mold takes a long time, and the production cycle is long; [0006] 4. It has great environmental pollution and has a certain impact on the health of operators; [0007] 5. Many raw materials such as resin...

Claims

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Application Information

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IPC IPC(8): B29C70/34B29C70/54
CPCB29C70/36B29C70/543B29C70/545B29L2031/3079
Inventor 吴海亮薛浩鹏王刚李波刘成宾
Owner 东方电气(天津)风电叶片工程有限公司
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