Continuous casting method of continuous-cast round billets

A continuous casting round billet and continuous casting technology, which is applied in the field of metallurgy, can solve the problems of unhealed defects, unreasonable cooling intensity and uniformity, and difficulty in realizing axial feeding of billets, etc., and achieves significant and eliminated center segregation and shrinkage cavities Internal quality problems, the effect of eliminating shrinkage and porosity defects

Active Publication Date: 2015-01-07
SHANDONG IRON & STEEL CO LTD
View PDF6 Cites 24 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Continuous casting round billets with a diameter of 800mm can be used to produce nuclear power tubes, wind power rings, and key shaft parts for automobiles, ships, and machinery. Compared with large steel ingots produced by casting, the billets produced by continuous casting technology Its high aspect ratio makes it difficult to achieve axial feeding of the slab, and it is easy to cause shrinkage and porosity in the center of the continuous casting slab, resulting in unhealed defects in the subsequent forging or rolling process. Not only have the requirements for strength, impact resistance, corrosion resistance, wear resistance, but also meet the requirements of UT, magnetic particle and other flaw detection; large-section continuous casting round billets are often due to poor purity of molten steel, unreasonable cooling intensity and uniformity, Improper process parameters, etc., can easily lead to problems such as high content of inclusions, poor composition and structure uniformity, and it is difficult to meet product performance requirements
[0003] Due to the wide variety of special steels and frequent changes in casting speed, the control accuracy and sensitivity of regulating valves and testing instruments, etc., the effect of controlling the quality of continuous casting round billets in the prior art is not ideal.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Continuous casting method of continuous-cast round billets
  • Continuous casting method of continuous-cast round billets
  • Continuous casting method of continuous-cast round billets

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] A continuous casting method for continuous casting round billets with a diameter of 500 mm, the method comprising the following steps:

[0041] 1) Steelmaking: use electric furnace EBT for slag-free tapping. After tapping, LF refining quickly deoxidizes slagging, and feeds pure calcium wire 0.45kg / t and VD vacuum treatment for 27min before refining and tapping, and soft blowing for 25min after breaking. , Get high cleanliness molten steel;

[0042] 2) Pouring: The molten steel obtained above is poured into the tundish by argon blowing protection from the ladle nozzle, and weakly alkaline covering agent + protective slag is added to the tundish to maintain the black slag surface and control the superheat of the molten steel in the tundish at 22℃. between;

[0043] 3) Mould: use the tundish integral immersion nozzle to pour into the mould, control the depth of the mould immersion nozzle into the molten steel surface at 110mm; add mold protective slag;

[0044] 4) Billet drawing:...

Embodiment 2

[0051] A continuous casting method for continuous casting round billets with a diameter of 800 mm, the method comprising the following steps:

[0052] 1) Steelmaking: use electric furnace EBT for slag-free tapping. After tapping, LF refining quickly deoxidizes slagging, and feeds pure calcium wire 0.30kg / t and VD vacuum treatment for 30min before refining and tapping, and soft blowing for 30min after breaking. , Get high cleanliness molten steel;

[0053] 2) Pouring: The molten steel obtained above is poured into the tundish by blowing argon from the long nozzle of the large ladle, and the weak alkaline covering agent + protective slag is added to the tundish to maintain the black slag surface, and the superheat of the molten steel in the tundish is controlled at 30°C. between;

[0054] 3) Mould: use the tundish integral immersion nozzle to pour into the mould, control the depth of the mould immersion nozzle into the molten steel surface at 120mm; add mould protective slag;

[0055] ...

Embodiment 3

[0062] A continuous casting method for continuous casting round billets with a diameter of 1000 mm, the method comprising the following steps:

[0063] 1) Steelmaking: use electric furnace EBT for slag-free tapping. After tapping, LF refining quickly deoxidizes slagging, and feeds pure calcium wire 0.50kg / t and VD vacuum treatment for 25min before refining and tapping, and soft blowing for 15min after breaking. , Get high cleanliness molten steel;

[0064] 2) Pouring: The molten steel obtained above is poured into the tundish by argon blowing protection from the ladle nozzle, and weakly alkaline covering agent + protective slag is added to the tundish to maintain the black slag surface and control the superheat of the molten steel in the tundish at 15°C. between;

[0065] 3) Mould: use the tundish integral immersion nozzle to pour into the mould, control the depth of the mould immersion nozzle into the molten steel surface at 100mm; add mould protective slag;

[0066] 4) Billet drawi...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention discloses a continuous casting method of continuous-cast round billets. The method comprises the steps of 1) obtaining high-purity molten steel through steel-making; 2) pouring the obtained molten steel into a tundish under large-tundish long-nozzle argon blowing protection, controlling the degree of superheat of the molten steel inside the tundish to be 15-30 DEG C; 3) pouring the molten steel into a crystallizer through a tundish integrated type submerged nozzle, controlling the depth of the a crystallizer submerged nozzle inserted into the surface of the molten steel to be 100-120 mm; (4) perform constant-speed continuous casting, control the casting speed to be 0.16-0.22 m / min for different kinds of steel; 5) utilizing an air-water atomizing cooling mode in a secondary cooling area at a specific water flow rate of 0.12-0.22 L / kg; 6) performing dynamic soft reduction through a withdrawal and straightening machine to obtain the continuous-cast round billets. The continuous casting method of the continuous-cast round billets effectively reduces the temperature gradient of molten steel from a billet shell to a casting core and the degree of superheat of the molten steel in the center, improves the proportion of isometric crystal of the cast billets, enhances the structural density of the cast billets and significantly improves the effects of center porosity, center segregation and contraction of large continuous-cast round billets.

Description

Technical field [0001] The invention belongs to the technical field of metallurgy, and specifically relates to a continuous casting method for continuous casting round billets. Background technique [0002] The continuous casting round billet with a diameter of 800mm can be used to produce nuclear flashlights, wind power ring parts, and key shaft parts for automobiles, ships, and machinery. Compared with large steel ingots produced by casting methods, casting billets produced by continuous casting process The ratio of height to diameter is large, it is difficult to realize the axis feeding of the slab, and it is easy to cause shrinkage and looseness in the center of the continuous casting slab, resulting in failure to heal defects in the subsequent forging or rolling process, and the application areas of the products are more complicated. There are not only requirements for strength, impact resistance, corrosion resistance, and wear resistance, but also UT, magnetic powder and ot...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): B22D11/18B22D11/10
CPCB22D11/10B22D11/182
Inventor 李丰功张继奎吴明洋李猛马丙涛陈良刘兵于学文刘超群闻小德尹崇丽刘利刘永昌胡亚涛闻一帆
Owner SHANDONG IRON & STEEL CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products