Ceramic tile having antiskid effect and manufacturing method thereof

A manufacturing method and anti-skid technology, applied in the field of architectural ceramic decoration materials and their manufacturing, can solve the problems of unguaranteed product stability, destruction of color and pattern texture continuity, product damage and scrapping, etc., to achieve product effect and color. The richness of the product is guaranteed, the product quality is not affected, and the anti-skid stability is improved.

Active Publication Date: 2015-01-07
FOSHAN SANSHUI NEW PEARL CONSTR CERAMICS IND +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0012] Method a: Introduce the idea of ​​mold design to change the external structure of the product. On the one hand, due to the inevitability of the existence of the groove of the mold, the groove position is very easy to hide dirt, making it difficult to clean and difficult to clean in daily use.
On the other hand, compared with ordinary flat ceramic floor tiles, the probability of damage to mold products during production, packaging, and transportation will increase significantly, and the overall cost will be high.
[0013] Method b: Use the technology of three-degree burning pile frit to solve the anti-skid problem of traditional glazed floor tiles. The manufacturing cost is quite high, and the terminal price is high, so the wide-scale use is limited.
In addition, due to the influence of the shape of the mosaic or pebbles on the surface, the pattern and texture under the dry frit grains cannot be displayed richly, resulting in a single overall decorative effect with weak changes and diversity
[0014] Method c: By adjusting the firing temperature of the surface glaze formula, it is in a state of raw firing, thereby reducing the smoothness of the glazed surface after firing. This method is very easy to cause the problem of dirt absorption on the glazed surface. The density decreases, and the fine pores are easy to absorb the stains and garbage in life, and it is difficult to clean, and the long-term use will affect the

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0038] Embodiment 1 is the most preferred embodiment, 35% by weight of quartz, 15% by weight of feldspar, and 5% by weight of hard clay are added to 25% by weight of plastic clay, stirred evenly, and then added 20% by weight of lime powder is mixed evenly, and then iron is removed by ball milling, and the fineness reaches 250 mesh sieve: 2.0%. Then it is spray-dried to form a powder with a moisture content of 4-5%, and then it is molded by a press with a pressure of 320bar and then fired in a biscuit kiln. The biscuit after biscuit firing is ready for use. Use 50% by weight of special printing material containing anti-skid factor, 30% by weight of printing paste and 20% by weight of thinner, and grind it with a high-speed grinder to make special printing anti-skid glaze for future use.

[0039] Spray 1-2 grams of water on a 300×300mm blank, pour 60 grams of bottom glaze per piece, and 120 grams of surface glaze per piece, print patterns and colors through an inkjet printer, and...

Embodiment 2

[0041] On the basis of Example 1, change the brick surface accumulation printing weight, that is, change the use content of the anti-skid glaze, add the hard clay of 35% by weight of quartz and 15% by weight of feldspar, 5% by weight to 25% by weight. % by weight of plastic clay, stirred evenly, then added 20% by weight of lime powder and mixed evenly, and then ball milled to remove iron, the fineness reached 250 mesh sieve: 2.0%. Then it is spray-dried to form a powder with a moisture content of 4-5%, and then it is molded by a press with a pressure of 320bar and then fired in a biscuit kiln. The biscuit after biscuit firing is ready for use. Use 50% by weight of special printing material containing anti-skid factor, 30% by weight of printing paste and 20% by weight of thinner, and grind it with a high-speed grinder to make special printing anti-skid glaze for future use.

[0042] Spray 1-2 grams of water on a 300×300mm blank, pour 60 grams of bottom glaze per piece, and 120...

Embodiment 3

[0044] On the basis of Examples 1 and 2, change the brick surface accumulation printing weight again, the quartz of 35% by weight and the feldspar of 15% by weight, the hard clay of 5% by weight are added to the plasticity of 25% by weight In the clay, stir evenly, then add 20% by weight of lime powder and mix evenly, and then ball mill to remove iron, the fineness reaches 250 mesh sieve: 2.0%. Then it is spray-dried to form a powder with a moisture content of 4-5%, and then it is molded by a press with a pressure of 320bar and then fired in a biscuit kiln. The biscuit after biscuit firing is ready for use. Use 50% by weight of special printing material containing anti-skid factor, 30% by weight of printing paste and 20% by weight of thinner, and grind it with a high-speed grinder to make special printing anti-skid glaze for future use.

[0045] Spray 1-2 grams of water on a 300×300mm blank, pour 60 grams of bottom glaze per piece, and 120 grams of surface glaze per piece, pr...

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PUM

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Abstract

The invention discloses a ceramic tile having an antiskid effect and a manufacturing method thereof. The ceramic tile is composed of a base body layer, a base glaze layer and a cover glaze layer from bottom to top; as improved, the ceramic tile further comprises an antiskid glaze layer which is located above the cover glaze layer. The manufacturing method of the ceramic tile is to form the antiskid glaze layer by printing an antiskid glaze slip by use of a flat silk screen, wherein the antiskid glaze layer is sprayed on the cover glaze layer of the ceramic tile and fused with the cover glaze layer by virtue of high-temperature calcination, and consequently, the ceramic tile is enabled to have a wet antiskid effect, and therefore, the usability of a ceramic glazed floor tile can be remarkably improved and the market application range of the ceramic glazed floor tile can be expanded. The manufacturing method of the ceramic tile is carried out according to a traditional production and manufacturing flow and does not need to be greatly modified in the basic process flow; besides, the manufacturing method is wide in application range, and capable of simultaneously adapting to ceramic products such as once-fired stoneware floor tiles, once-fired porcelain floor tiles and twice-fired ceramic glazed floor tiles.

Description

technical field [0001] The invention relates to a building ceramic decoration material and a manufacturing method thereof, in particular to a ceramic tile with anti-skid effect and a manufacturing method thereof. Background technique [0002] Ceramic glazed floor tiles are one of the indispensable and important materials for building decoration at present, and are another important component of ground materials such as stone, wooden floor, and floor paint. Ceramic glazed floor tiles are widely used by consumers for their high strength, good wear resistance, and no need for special care. [0003] Traditional ceramic glazed floor tiles are mostly used in dry functional areas of houses or buildings, while wet and slippery floors in ordinary household kitchens, bathrooms, and public places such as hotels, restaurants, hospitals, and school canteens will be subject to certain conditions. The main reason is that the anti-skid performance of traditional ceramic glazed floor tiles ...

Claims

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Application Information

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IPC IPC(8): C04B41/89
Inventor 叶德林洪卫李辉黄诗程段佑平
Owner FOSHAN SANSHUI NEW PEARL CONSTR CERAMICS IND
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