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Device and method for bush rolling and unloading tooling

A technology of unloading device and bushing, applied in stripping device, metal material coating process, forming tool and other directions, can solve the problems of high labor intensity, low processing efficiency, short service life of the device, etc. The effect of improving production efficiency and reducing labor intensity

Active Publication Date: 2016-08-24
SHANGHAI TONGGONG AUTO PARTS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In actual production, due to the insufficient elasticity of the metal sheet itself and the insufficient precision of the mold, the roundness of the joints of the bushing after one round cannot meet the requirements. In order to ensure that the roundness of the bushing meets the requirements, the worker needs to hold the rolling die shaft to rotate. Stamping the workpiece in two to three directions
This traditional processing method has high labor intensity and low processing efficiency. Moreover, once workers are negligent in the process of continuously rotating the rolling die shaft, it is very easy to cause safety accidents and cause serious personnel and property losses.
At the same time, the strength and wear resistance of the existing rolling die shafts cannot meet the industrial requirements. Some rolling die shafts cannot guarantee the wear resistance when the strength is increased, which has become a short board for the service life of the device.

Method used

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  • Device and method for bush rolling and unloading tooling
  • Device and method for bush rolling and unloading tooling
  • Device and method for bush rolling and unloading tooling

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0039] It includes a base plate 1, on which a front support base 2 and a rear support base 3 are installed in parallel; A slide plate 5 is arranged between the rear support base 3; the slide plate 5 is looped on the guide rail 4, the slide plate 5 is connected with the rear support base 3 through the cylinder 6, and can move forward and backward under the drive of the cylinder 6; An air motor 7 is fixedly installed on the slide plate 5, and the front end of the air motor 7 is coaxially connected with a horizontally arranged round mold shaft 9 through a coupling 8; a gear fork 10 is fixed at the front end of the front support plate 2; The front end of the rolling die shaft 9 passes through the through hole of the front support plate 2 and the fork in the middle of the gear fork 10 in turn; the front end of the gear fork 10 is horizontally equipped with a blanking raceway 11 .

[0040] In addition, the front support plate 2 described in this embodiment is fixedly equipped with a...

Embodiment 2

[0045] The friction and wear test is carried out on the rear end of the common Cr12MoV steel coil round die shaft that has not been processed by this method, and the wear amount recorded is 0.028g; the Cr12MoV steel (C: 1.77%, Si: 0.56%, Mn: 0.52%, P: 0.010%, S: 0.0008%, Cr: 12.21%, Mo: 0.96%, V: 0.87%, Co: 0.21%, RE: 0.091%, which is Fe and unavoidable impurities) Carry out the following heat treatment (cryogenic treatment as a whole, the cooling temperature is -68°C, after 7 minutes of heat preservation, slowly heat up to room temperature in the air, use local heat treatment on the rear end of the rolling die shaft, The rear end of the rare earth RE is plasma nitrocarburizing, and the treatment temperature of the rare earth RE nitrocarburizing treatment is 519°C, NH 3 :CO 2 The volume ratio is 12:1, the furnace pressure is 710MPa; the plasma sputtering of rare earth La is carried out at the same time as nitrocarburizing), and the same friction and wear test is carried out, ...

Embodiment 3

[0047] Use the bush rolling and unloading device described in Example 1 to produce; first heat-treat the rolling mold shaft of the bush rolling and unloading device, and the heat treatment steps are: i, the front end of the rolling mold shaft is partially For heat treatment, use a local heater to heat the front end to 1048°C, and then perform oil quenching after 11 minutes of heat preservation, and the quenching end temperature is 26°C; after straightening and calibration, temper at 128°C; -72°C, after 7.8 minutes of heat preservation, slowly heat to room temperature in the air; ii, adopt partial heat treatment to the rear end of the rolling die shaft, and perform La and Plasma nitrocarburizing of Ce mixed rare earth, the treatment temperature of the nitrocarburizing treatment is 522°C, NH 3 :CO 2 The volume ratio is 15:1, and the furnace pressure is 658MPa; plasma sputtering of La and Ce mixed rare earths is carried out while nitrocarburizing.

[0048] During the production...

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Abstract

The invention discloses a lining edge rolling discharge tooling device. The device comprises a base plate, wherein a front supporting seat and a back supporting seat are mounted on the base plate in parallel; the front supporting seat and the back supporting seat are connected through at least two guide rails which are side by side arranged, and a slide plate is arranged between the front supporting seat and the back supporting seat; the slide plate movably sleeves the guide rails, and the slide plate is connected with the back supporting seat through a driving assembly, and can be driven by the driving assembly to move forwards and backwards; a rotating device is fixedly mounted on the slide plate, the front end of the rotating device is coaxially connected with a horizontally arranged edge rolling model shaft through a coupler; a gear fork is fixedly arranged at the front end of the front supporting plate; the front end of the edge rolling model shaft successively penetrates through a through hole of the front supporting plate and a fork opening of the middle part of the gear fork; a material falling raceway is horizontally mounted at the front end of the gear fork; the through hole of the front supporting plate is a T-shaped hole, and a model guide flange is fixedly mounted in the T-shaped hole; and the edge rolling model shaft is matched with the through hole in the model guide flange in a sliding manner. The device can well replace the manual rotary edge rolling model shaft, and has the advantages of reducing the labor intensity of workers and improving the production efficiency.

Description

technical field [0001] The invention relates to the field of workpiece forming machinery, in particular to a bush rolling and unloading tooling device and method. Background technique [0002] The bushing is a ring-shaped structure, which is used in the bearings of the automobile power system to reduce the wear of the bearings. An important link in the processing of the existing bushing is exactly rolling, that is, the sheet metal is rolled into a ring-shaped bushing blank. In actual production, due to the insufficient elasticity of the metal sheet itself and the insufficient precision of the mold, the roundness of the joints of the bushing after one round cannot meet the requirements. In order to ensure that the roundness of the bushing meets the requirements, the worker needs to hold the rolling die shaft to rotate. Stamp the workpiece in two to three directions. This traditional processing method has high labor intensity and low processing efficiency, and if workers are...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21D37/10B21D37/01B21D45/08C22C38/36C22C38/30C23F17/00C21D9/40
CPCB21D5/06B21D37/01B21D37/10B21D45/10C21D1/18C21D6/04C22C38/005C22C38/02C22C38/04C22C38/18C22C38/22C22C38/24C22C38/30C23C8/32C23C8/38
Inventor 杨宝富
Owner SHANGHAI TONGGONG AUTO PARTS