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A kind of metal relief casting method

An embossing and metal technology, applied in casting molding equipment, metal processing equipment, casting molds, etc., can solve the problems of high cost, low quality, long time-consuming metal embossing processing, etc., to achieve low hardware cost, reduce operating time, and shorten processing. effect of time

Active Publication Date: 2017-01-18
狄飞
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Aiming at the problems of long time-consuming metal relief processing, low quality and high cost in the prior art, the purpose of the present invention is to propose a metal relief casting method, which can simultaneously shorten the processing time, improve the relief quality, and compress hardware costs

Method used

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  • A kind of metal relief casting method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] Embodiment 1: Use 400 mesh perlite powder to remake the engraving mold.

[0034] Mix 4.5 parts of 400-mesh perlite powder, 4.2 parts of fly ash, 4 parts of alkaline silica sol, and 1 part of refractory glue to make a carving mold. The drying and molding of the carving mold takes about 12 hours; when carving the carving mold, There is no damage on the surface of the mold, and the hardness value measured by Mohs hardness is about 2.49; when the engraving mold is cast, there is no template steaming phenomenon, and there is no air bubble on the surface of the metal product.

Embodiment 2

[0035] Embodiment 2: Use 400 mesh perlite powder to remake the engraving mold.

[0036] Mix 5 parts of 400-mesh perlite powder, 4.5 parts of fly ash, 4 parts of alkaline silica sol, and 1 part of refractory glue to make a sculpture mold. The drying and molding of the sculpture mold takes about 12 hours; when carving the sculpture mold, There is no damage on the surface of the mold, and the hardness value measured by Mohs hardness is about 2.48; when the engraving mold is cast, there is no template steaming phenomenon, and there is no air bubble on the surface of the metal product.

Embodiment 3

[0037] Embodiment 3: Use 400 mesh perlite powder to remake the engraving mold.

[0038] Mix 5.5 parts of 400-mesh perlite powder, 4.5 parts of fly ash, 4 parts of alkaline silica sol, and 1 part of refractory glue to make a sculpture mold. The drying and molding of the sculpture mold takes about 11 hours; when carving the sculpture mold, There is no damage on the surface of the mold, and the hardness value measured by Mohs hardness is about 2.44; when the engraving mold is cast, there is no template steaming phenomenon, and there is no air bubble on the surface of the metal product.

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Abstract

The invention discloses a metal embossment casting method. The metal embossment casting method comprises the following steps: constructing a shading; mixing 4.5-6 parts of perlite powder, 4.2-4.7 parts of fly ash, 4 parts of alkaline silica sol and 1 part of fireproof adhesive, and duplicating an engraving mold on the shading; drying for forming the engraving mold; engraving a mirror pattern of a pattern to be cast on the engraving mold by using an engraving machine; cutting the engraving mold according to required embossment size and shape to obtain a casting bottom mold; building a sand mold by using a hollow mold; replacing the hollow mold by the casting bottom mold, and filling the bottom mold with different embossment partial metal decorative patterns (to obtain an effect that one plate body is made of different metal materials); casting metal liquid to obtain a metal embossment; and mixing 4.5-6 parts of perlite powder, 4.2-4.7 parts of fly ash, 4 parts of alkaline silica sol and 1 part of a fireproof adhesive, and duplicating a casting bottom mold on the metal embossment. According to the metal embossment casting method, the casting roughness caused by a sand sticking phenomenon is reduced, and the casting quality is improved under the condition that the relatively-low hardware cost is kept; and meanwhile, shading construction replaces shading engraving, so that the operation time of the engraving machine is shortened and the machining time is greatly shortened.

Description

technical field [0001] The present invention relates to electrical controls and, in particular, to a metal relief casting method. Background technique [0002] In the prior art, the processing technology of metal embossed logo (including metal layout texture and graphic characters) is generally divided into three types: engraving method, the production process generally takes too long to process, and it is difficult to complete high-relief characters and graphics, The sculpture takes about 1.5 hours per 100 square centimeters; for the sand casting method, a hard bottom mold needs to be made first, and then it is completed through the sand casting process. The disadvantage is that the casting of fine patterns cannot be completed, and sand sticking will occur, and the casting requirements of high-relief patterns cannot be completed, and the surface of the casting is too rough; the disadvantage of the hard metal mold method is that the cost of the metal mold is relatively high,...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22C9/02B22C3/00
CPCB22C1/00B22C9/02
Inventor 狄飞
Owner 狄飞