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A method for fusion bonding of epoxy coating and three-layer polyethylene coating

An epoxy coating and fusion bonding technology, which is applied in the bonding method of adhesive heating, epoxy resin coating, coating and other directions, can solve the problem that the durable bonding force of the patch coating cannot be improved, and the buried coating cannot be satisfied. Long-term service requirements of long-term pipelines, etc., to achieve the effect of improving the quality of repairing anti-corrosion, initial adhesion and durable adhesion.

Active Publication Date: 2016-05-11
BC P INC CHINA NAT PETROLEUM CORP +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] In order to solve the problem that the existing technology cannot improve the durable bonding force between the joint coatings and cannot meet the long-term service requirements of buried long-distance pipelines, the embodiment of the present invention provides an epoxy coating and a three-layer polyethylene coating Fusion bonding method, which uses a solvent-free two-component epoxy coating containing an aliphatic chain structure with a length of about 36 carbon atoms, and heats it at a high temperature to form a fusion bond with the three-layer polyethylene anti-corrosion coating. Bonded together in a knotted way, which improves the cohesion between the joint coating and the three-layer polyethylene coating, and ensures that the long-term high cohesion between the anti-corrosion coatings in the joint joint area of ​​the pipeline meets the requirements of buried The demand for long-term service of long-distance pipelines

Method used

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Examples

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Effect test

Embodiment 1

[0037] An embodiment of the present invention provides a method for fusion bonding an epoxy coating and a three-layer polyethylene coating, the method comprising the following steps:

[0038] First, remove the dirt on the surface of the three-layer polyethylene coating with clean water, apply epoxy paint on the surface of the three-layer polyethylene coating by hand, and coat the surface with a thickness of 50 μm, then use infrared heating, the temperature reaches 260 ℃, and keep for 20s , so that the polyethylene is in a molten state, so that a fusion bond is formed between the three-layer polyethylene coating and the epoxy coating.

[0039] Wherein, the epoxy coating is a solvent-free two-component epoxy coating, the solvent-free two-component epoxy coating is composed of A component and B component, and the A component and the B component are The weight ratio is: 100:15; the composition and weight percentage of component A are: bisphenol A epoxy resin (trade name E51) 15%, ...

Embodiment 2

[0042] An embodiment of the present invention provides a method for fusion bonding an epoxy coating and a three-layer polyethylene coating, the method comprising the following steps:

[0043] First, remove the dirt on the surface of the three-layer polyethylene coating with clean water, apply epoxy coating on the surface of the three-layer polyethylene coating by hand, and coat the surface with a thickness of 1000 μm, then use medium frequency heating, the temperature reaches 120 ℃, and keep for 20 minutes , so that the polyethylene is in a molten state, and then a fusion bond is formed between the three-layer polyethylene coating and the epoxy coating.

[0044] Wherein, the epoxy coating is a solvent-free two-component epoxy coating, the solvent-free two-component epoxy coating is composed of A component and B component, and the A component and the B component are The weight ratio is: 100:25; the composition and weight percentage of the A component are: bisphenol A epoxy resi...

Embodiment 3

[0047] An embodiment of the present invention provides a method for fusion bonding an epoxy coating and a three-layer polyethylene coating, the method comprising the following steps:

[0048] First, remove the dirt on the surface of the three-layer polyethylene coating with clean water, apply epoxy coating on the surface of the three-layer polyethylene coating by mechanical spraying with a coating thickness of 2000 μm, and then use a flame spray gun to heat, the temperature reaches 200 ° C, and keep for 5 minutes , so that the polyethylene is in a molten state, and then a fusion bond is formed between the three-layer polyethylene coating and the epoxy coating.

[0049] Wherein, the epoxy coating is a solvent-free two-component epoxy coating, the solvent-free two-component epoxy coating is composed of A component and B component, and the A component and the B component are The weight ratio is: 100:50; the composition and weight percentage of the A component are: bisphenol A epo...

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Abstract

The invention discloses a fusion bonding method of an epoxy coating with a three-layer polyethylene coating, and belongs to the field of joint wrapping anticorrosion. The method comprises the following steps: first, removing the dirt on the surface of the three-layer polyethylene coating by water; then coating epoxy coating on the surface of the clean three-layer polyethylene coating, and heating at the temperature of 120- 260 DEG C for 20 s-20 min. The epoxy coating is a solvent-free two-component epoxy coating comprising a fatty chain structure with molecular chain length of about 36 carbon atoms. According to the invention, the three-layer polyethylene coating and epoxy coating are heated, so that the long fatty chain of the three-layer polyethylene coating and the long fatty chain of the epoxy coating twisted in the molten state and further form fusion bonding between the three-layer polyethylene anticorrosion coating and the oxygen coating; and the initial adhesion and durable adhesion of the coatings for the pipeline joint wrapping anticorrosion are improved, and the quality of joint wrapping anticorrosion is improved.

Description

technical field [0001] The invention relates to the field of anti-corrosion of joints, in particular to a method for melting and bonding an epoxy coating and a three-layer polyethylene coating, which is used in the anti-corrosion technology of pipeline joints. Background technique [0002] The quality of the anti-corrosion quality of the buried long-distance oil and gas pipeline is the key to the quality control of the pipeline anti-corrosion. Among the existing various filling materials, the solvent-free two-component epoxy coating has the advantages of simple coating process, easy repair, reliable inspection results, and no cathodic protection current shielding, so it has developed rapidly. [0003] At present, most buried long-distance pipelines use three-layer polyethylene anti-corrosion layers. Polyethylene is a typical non-polar material with low surface energy. Solvent-free two-component epoxy coatings for pipeline repair and corrosion protection are usually compose...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C09J5/06C09D163/00C09D7/12
Inventor 刘强徐昌学白树彬李会
Owner BC P INC CHINA NAT PETROLEUM CORP
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