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Electro-gas welding method suitable for steel plate 50-80mm in thickness

A technology of gas-electric vertical welding and thick steel plate, which is applied in the direction of arc welding equipment, welding medium, welding equipment, etc., which can solve the problem of high welding line energy, gas-electric vertical welding that cannot be used in the welding process, tensile performance and impact performance of welded joints Low mechanical properties and other problems, to achieve the effect of reducing welding production costs, shortening groove processing time, and excellent comprehensive mechanical properties

Inactive Publication Date: 2015-04-01
NANJING IRON & STEEL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, due to the large welding line energy of gas-electric vertical welding, the mechanical properties such as tensile properties and impact properties of the welded joints are low, which cannot meet the requirements of high-performance welded joints for steel structures, so it is temporarily applied to steel with lower performance requirements. in structure
[0004] More importantly, at present, gas-electric vertical welding is mainly used in the welding of steel plates with a thickness of less than 50mm, and for steel plates with a thickness of more than 50mm, especially 50-80mm thick steel plates, gas-electric vertical welding cannot be used because there is no suitable welding process. Efficient process method

Method used

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  • Electro-gas welding method suitable for steel plate 50-80mm in thickness
  • Electro-gas welding method suitable for steel plate 50-80mm in thickness

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Embodiment 1

[0019] This embodiment provides a gas-electric vertical welding method suitable for 50-80mm thick steel plate, the structure is as figure 1 shown, including the following specific steps:

[0020] (1) Preparation of welding test plate: yield strength is 428MPa, tensile strength is 590MPa, impact energy Akv>80J at -40°C, test plate size is 400mm (length) × 200mm (width) × 50mm (thickness), welding groove The type adopts double-sided V-shaped grooves, and the double-sided V-shaped grooves are asymmetric double-sided V-shaped grooves. The front groove angle A is 35°, the back groove angle B is 40°, and the front groove depth is t 20mm, no blunt edge is left on the welding groove, and the roughness of the groove processing surface of the welding test plate is Ra25;

[0021] (2) Group the welding test plates, reserve the gap d of the group to be 3mm, use manual arc welding, CO 2 Gas shielded welding or argon arc welding is used to perform tack welding on both ends and the middle o...

Embodiment 2

[0026] This embodiment provides a gas-electric vertical welding method suitable for 50-80mm thick steel plate, the structure is as figure 1 shown, including the following specific steps:

[0027] (1) Preparation of welding test plate: yield strength is 419MPa, tensile strength is 592MPa, impact energy Akv>80J at -40°C, test plate size is 800mm (length) × 200mm (width) × 60mm (thickness), welding groove The type adopts double-sided V-shaped grooves, and the double-sided V-shaped grooves are asymmetric double-sided V-shaped grooves. The front groove angle A is 30°, the back groove angle B is 35°, and the front groove depth is t It is 35mm, no blunt edge is left on the welding groove, and the roughness of the groove processing surface of the welding test plate is Ra25;

[0028] (2) Group the welding test boards, reserve the group gap d as 8mm, use manual arc welding, CO 2 Gas shielded welding or argon arc welding is used to perform tack welding on both ends and the middle of th...

Embodiment 3

[0033] This embodiment provides a gas-electric vertical welding method suitable for 50-80mm thick steel plate, the structure is as figure 1 shown, including the following specific steps:

[0034] (1) Preparation of welding test plate: yield strength is 409MPa, tensile strength is 578MPa, impact energy Akv>80J at -40°C, test plate size is 800mm (length) × 200mm (width) × 80mm (thickness), welding groove The type adopts double-sided V-shaped grooves, and the double-sided V-shaped grooves are asymmetric double-sided V-shaped grooves. The front groove angle A is 25°, the back groove angle B is 30°, and the front groove depth is t 50mm, no blunt edge is left on the welding groove, and the roughness of the groove processing surface of the welding test plate is Ra25;

[0035] (2) Group the welded test plates, reserve the gap d of the group to be 6mm, use manual arc welding, CO 2 Gas shielded welding or argon arc welding is used to perform tack welding on both ends and the middle of...

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Abstract

The invention discloses an electro-gas welding method suitable for a steel plate 50-80mm in thickness. The electro-gas welding method suitable for the steel plate 50-80mm in thickness includes following concrete steps: (1) preparing welding test plates, and using a double side V-shaped groove as a welding groove; (2) assembling the welding test plates, and reserving assembly intervals 3-8mm in size; (3) performing electro-gas welding on the front sides of the welding test plates so as to form a front weld seam, and adding copper triangle water cooling test blocks on the back sides of the welding test plates so as to perform forced cooling; (4) performing the electro-gas welding on the back sides of the welding test plates so as to form a back welding seam, and adding a copper water cooling test block with a notch on the finished front weld seam so as to perform the forced cooling, wherein the double side V-shaped groove is a symmetrical or dissymmetrical double side V-shaped groove, a front groove angle A of the double side V-shaped groove is 20-60 degrees, a back groove angle B of the double side V-shaped groove is 25-70 degrees, the front groove depth t of the double side V-shaped groove is 50-70% of the thickness T of the steel plate, and no truncated edge is left on the welding groove. A welded joint designed by using the electro-gas welding method suitable for the steel plate 50-80mm in thickness is excellent in comprehensive mechanical property. The electro-gas welding method suitable for the steel plate 50-80mm in thickness not only is simple and quick to operate, and strong in practicability, but also can effectively reduce welding production cost, and is suitable for generalization of welding of large marine structures or steel structures of ships and the like.

Description

technical field [0001] The invention belongs to the field of iron and steel material welding, and relates to a welding process with excellent comprehensive mechanical properties of welded joints, in particular to a gas-electric vertical welding method suitable for 50-80mm thick steel plates. Background technique [0002] At present, components are rapidly developing towards large-scale and heavy loads, and welding has increasingly become one of the bottlenecks restricting the rapid development of enterprises. Especially with the rapid development of shipbuilding and offshore engineering manufacturing industries, there is an urgent need for an method to improve production efficiency. Gas-electric vertical welding (EGW) is an efficient welding method that quickly completes welding operations by increasing the welding heat input. It is an efficient welding technology evolved from the development of electroslag welding. Because of its advantages of high efficiency and low cost ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K9/025B23K33/00B23K9/095B23K35/30B23K9/235
CPCB23K9/025B23K9/16B23K9/235B23K33/00B23K35/3073B23K37/003B23K2101/18B23K2103/04
Inventor 张苏强李丽邓伟王红鸿田浩
Owner NANJING IRON & STEEL CO LTD