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Automatic glued rail process parameter control system and method

A technology of automatic control system and process parameters, applied in the direction of using electric mode for temperature control, etc., can solve the problems of different old and new heating boxes, affecting the quality of glued joints, lack of monitoring methods, etc., so as to reduce the influence of human factors and improve products. The effect of quality, simple operation process

Inactive Publication Date: 2015-04-01
CHINA RAILWAY BAOJI BRIDGE GRP
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  • Summary
  • Abstract
  • Description
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  • Application Information

AI Technical Summary

Problems solved by technology

Due to the scattered distribution of the production lines, operators have to operate each production line in turn, resulting in the inability to accurately record the holding time of each production line, and it is difficult to find abnormalities in the rail heating process in time
The existing heating box control cabinet only has two functions of temperature control and temperature display, and cannot record the temperature curve of the heating process, and lacks effective monitoring means; at the same time, during the process of gluing the rails, the heating time of the rails and rubber plates is completely Manually controlled and recorded, due to scattered production lines, different old and new heating boxes, limited operators, etc., it is impossible to ensure accurate control and record of the heating process of each glued rail, thus affecting the quality of glued joints

Method used

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  • Automatic glued rail process parameter control system and method
  • Automatic glued rail process parameter control system and method

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Embodiment Construction

[0019] Such as figure 1 As shown, the automatic control system of the process parameters of the glued rail of the present invention includes an information input unit 1 , an information collection and feedback unit 2 and an information output unit 3 .

[0020] The information input unit 1 is used for inputting process information and product information, wherein the process information includes temperature and time; the product information includes rail length, rail type, rubber sheet manufacturer and other information.

[0021] The information collection and feedback unit 2 is used to monitor the temperature and holding time of all heating boxes, so that operators can observe the heating status of all production lines in real time during the holding time of rail bonding, deal with abnormal situations in time, and automatically record the heating temperatures of all production lines Curve to ensure that the product processing process is consistent with the process.

[0022] T...

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Abstract

The invention relates to an automatic glued rail process parameter control system and method. The system comprises an information input unit, an information acquisition and feedback unit and an information output unit, wherein the information input unit is used for inputting process information and product information; the information acquisition and feedback unit is used for monitoring temperatures and the holding time of all heating boxes, so that operators can observe heating states of all production lines in real time, handle unusual conditions timely and record heating temperature curves of all the production lines automatically within the rail gluing holding time, and product processing courses are ensured to be consistent with the process; the information output unit is used for outputting information of products which are already processed to be qualified in the form of two-dimensional code labels, and the labels are adhered to glued rails, so that the rails are traceable at a later stage. The method is based on the automatic glued rail process parameter control system. With the adoption of the system and the method, heating processes of all the production lines can be controlled, effects caused by human factors can be reduced, and the traceability of the products is enhanced while the quality of the products is guaranteed.

Description

technical field [0001] The invention relates to an automatic control system, in particular to an automatic control system for process parameters of glued rails. Background technique [0002] At present, the gluing process consists of multiple production lines, and each production line is controlled by two electric control cabinets to control the temperature of the rail gluing process. Due to the scattered distribution of the production lines, operators have to operate each production line in turn, resulting in the inability to accurately record the holding time of each production line, and it is difficult to find abnormal conditions in the rail heating process in time. The existing heating box control cabinet only has two functions of temperature control and temperature display, and cannot record the temperature curve of the heating process, and lacks effective monitoring means; at the same time, during the process of gluing the rails, the heating time of the rails and rubbe...

Claims

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Application Information

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IPC IPC(8): G05D23/19
Inventor 周文智刘岩路无穷程亮
Owner CHINA RAILWAY BAOJI BRIDGE GRP