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Reverse Closing Technology of Seamless Gas Cylinders

A gas cylinder and reverse technology, which is applied in the field of closing technology of gas storage cylinders, can solve problems such as hidden safety hazards, inner surface wrinkles, and material over-ablation, so as to improve production efficiency and product quality, and achieve shoulder increase. Thick, to avoid the effect of layer separation

Active Publication Date: 2016-09-07
LIAONING METAL TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Among them, due to the use of rotary wheels to extrude the material flow on the surface of the workpiece, the forward rotation is prone to interlayer separation, resulting in delamination defects, which affects the safety performance of the product; secondly, there are more closing plates, at least 10 times, so Closing is slow, there are about 50 single machines per day, and its closing efficiency is low. In addition, because of the large number of closing plates, it takes a long time to heat up. Ablation, the quality of the inner surface is not high, which affects the material performance and reduces the safety performance
And another kind of compression forming, the workpiece is extruded according to the mold by extrusion, because the deformation of the product is too fast in one extrusion, it is easy to have defects such as accumulation of the mouth after closing, bottle body bending, etc., and the closing effect is not ideal; secondly. , one-time extrusion molding, the compression itself is fast, but it needs to be equipped with auxiliary heating equipment and extrusion equipment, and multiple people are required to divide the work. The demand for manpower and material resources increases. The daily single machine is about 70 to 120 pieces. The efficiency is not high; finally, because of the instant extrusion molding of the closure, the deformation is too fast, and it is easy to form wrinkles on the inner surface, so that weak points appear along the wrinkles, affecting the safety performance of the product, posing safety hazards, and cannot be filled with special gases

Method used

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  • Reverse Closing Technology of Seamless Gas Cylinders
  • Reverse Closing Technology of Seamless Gas Cylinders

Examples

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Embodiment 1

[0022] refer to figure 1 As shown, the present invention discloses a seamless gas cylinder reverse closing process. Generally, the shoulder shape of the seamless gas cylinder has two types: hemisphere and cone. In this embodiment, the shoulder of the gas cylinder to be formed The type is a hemisphere, and the reverse closing process of the seamless gas cylinder is described through the following steps, and the process includes the following steps:

[0023] A. combined figure 1 , when the shoulder shape of the gas cylinder is a hemisphere, that is, when R=D / 2, the forming angle of the rotary wheel is: Among them, R is the external radius of the gas cylinder, D is the external diameter of the gas cylinder, and d is the external diameter of the gas cylinder nozzle; according to the above calculation formula, the following data can be deduced: for example, when D=140, d=42, Then α=17.4°; after that, according to the calculated roller forming angle, select the hot work die stee...

Embodiment 2

[0032] refer to figure 2 As shown, it is the second specific embodiment of a seamless gas cylinder reverse closing process disclosed by the present invention. In this embodiment, the shoulder shape of the gas cylinder to be formed is a cone. Therefore, the gas cylinder closing process , including the following steps:

[0033] A. combined figure 2 As shown, when the shoulder shape of the gas cylinder is a cone, the forming angle of the rotary wheel is: In the formula: x is the displacement of the swing center of the rotary wheel, when hour, Among them, R is the outer radius of the gas cylinder, D is the outer diameter of the gas cylinder, and d is the outer diameter of the mouth of the gas cylinder; through the above calculation formula, the angle of the rotary wheel is calculated, and the hot work die steel with comprehensive mechanical properties is selected for wheel manufacturing;

[0034] B. The design of the ferrule: design the ferrule card size according to the s...

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Abstract

The invention discloses a reverse sealing process of a seamless gas cylinder, and relates to the technical field of gas storage cylinder closing process; the invention comprises the following steps: A, rotary wheel design; B, ferrule design; C, clamping workpiece; D , the adjustment of the workpiece; E, the preheating of the workpiece; F, the closure of the workpiece; The feature of thickening, combined with the advantages of smooth and smooth inner and outer surfaces of the positive closing, greatly improves the production efficiency and product quality, and realizes a technological breakthrough.

Description

【Technical field】 [0001] The invention relates to a closing process of a gas cylinder, more specifically, the invention relates to a reverse closing process of a seamless gas cylinder and an aluminum alloy seamless inner lining. 【Background technique】 [0002] Aluminum alloy seamless gas cylinders and aluminum alloy seamless linings (lining of aluminum-based fiber-reinforced high-pressure composite containers) can achieve seamless closing and no welding structure, which greatly reduces the risk of welding seams and greatly improves Reliability and significantly lower weight than traditional steel welded gas cylinders. However, the original traditional gas cylinders in my country, such as Class I and II pressure vessels, are made of ordinary steel or stainless steel, and are of welded structure. Corrosive gases will cause serious corrosion to the container, and the weld structure will also cause loss to some gases. adsorption. Therefore, some special gases or corrosive gases...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21D51/38
Inventor 李鹏杨洪亮李金平魏钦鑫李丹丹李召君李伟孟丽莉
Owner LIAONING METAL TECH
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