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Grinding method of high-precision beryllium semi-spherical through hole

A hemispherical through hole and grinding method technology, which is applied in the field of high-precision grinding of special materials, can solve the problems of large grinding degree of the hole, scratching the surface of the inner hole, and uneven grinding degree, so as to improve the surface roughness of the inner hole and The roundness accuracy of each section, the improvement of grinding reliability, and the effect of improving surface roughness

Active Publication Date: 2015-08-26
BEIJING INST OF AEROSPACE CONTROL DEVICES
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] 2) In the process of research and matching, although the grinding tool itself is constantly trimmed, due to wear, there will also be geometric changes, resulting in poor contact between the grinding tool and the inner hole of the hemisphere, and the degree of grinding is uneven
[0007] 3) The selected grinding tool and the hemispherical hole are not tightly matched, the two contact surfaces are not in full contact, and the gap is large, so that the hemispherical hole has a certain degree of freedom of radial movement relative to the grinding tool
As a result, during the research and matching work, it is difficult to manually ensure that the section of the hemispherical hole is always perpendicular to the axis of the grinding tool, forming an inclination, resulting in deflection, resulting in a large degree of grinding at the hole
[0008] During grinding and matching, if the gap between the grinding tool and the hemispherical hole is too small or the relative speed of the two is too fast, the grinding movement will be unstable, the friction force will be large, a lot of heat will be generated, the temperature will rise sharply, and the lubricating fluid will volatilize, seriously affecting the surface of the inner hole. Roughness and roundness
Since the grinding paste is not continuously supplied during grinding and compounding, it is easy to squeeze out the grinding paste and form dry friction. At this time, if the grinding tool itself has defects such as burrs and slight scratches, or the material of the grinding tool has high hardness, which is much larger than the hemispherical material, It is easy to scratch the surface of the inner hole

Method used

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  • Grinding method of high-precision beryllium semi-spherical through hole
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  • Grinding method of high-precision beryllium semi-spherical through hole

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Embodiment

[0044] The beryllium hemisphere has a trapezoidal through hole, the diameter of the upper through hole is Φ4.5mm, and the diameter of the lower through hole is Φ8mm, and the lower part is ground for the upper through hole, such as figure 1 shown;

[0045] (1) Grinding rod design and training

[0046] Selection and design of grinding rods. According to the material characteristics of the hemisphere, the pearlitic high phosphorus cast iron with no pores, sand holes, impurities and hard spots on the surface is selected as the grinding rod material. The schematic diagram of the grinding rod is attached image 3 shown. One end of the grinding rod is a smooth cylinder, which is convenient for the operator to hold or clamp. The main body of the grinding rod is a cylinder with an equidistant spiral sand storage tank. The diameter of the cylinder matches the hemispherical through hole, and the diameter is the hemispherical diameter. 4.505mm, the cylindricity of the finish car cyli...

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PUM

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Abstract

The invention relates to the technical field of high-precision grinding of special materials and especially relates to a grinding method of a beryllium semi-spherical part through hole of a dynamic-pressure motor. The invention puts forward practical and effective methods such as rational selection of a grinding material formula, and improvement of a grinding tool shape and materials, etc. In this way, the design drawing requirements that cylindrical degree precision of the semi-spherical through hole is less than 0.5 Mum and surface roughness Ra is 0.02 Mum are satisfied, and key problems of grinding and matching between the semi-spherical hole and a shaft are solved. It is proved in practice that the method satisfies requirements for design precision, has high efficiency, and is operated conveniently and now applied in actual work widely.

Description

technical field [0001] The invention relates to the technical field of high-precision grinding of special materials, in particular to a grinding method for a through hole of a beryllium dynamic pressure motor hemispherical part. Background technique [0002] In the hemispherical production of the hemispherical gyro dynamic pressure motor, the matching gap between the hemispherical hole and the shaft of the hemispherical gyro dynamic pressure motor is 1 μm-2 μm, and the error requirements are very strict. The stability and reliability of the gap between the hemispherical hole and the shaft is one of the elements to ensure the reliability of the dynamic pressure motor. If the gap is too large, the hemisphere is prone to micro-displacement during vibration, shock, centrifugal, temperature cycle and other tests and use, which affects the stability of its center of mass, and even causes problems such as the motor not starting and jamming. [0003] During the motor hemisphere tra...

Claims

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Application Information

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IPC IPC(8): B24B1/00
CPCB24B1/00
Inventor 董君华黄德王长青李冰远曹勇马晓峰宋大海
Owner BEIJING INST OF AEROSPACE CONTROL DEVICES
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