Corrosion resistant compositions for titanium brazing and coating applications and methods of application
A composition and brazing technology, applied to plates and other heat exchangers, brazed products, and titanium-based equipment, can solve problems such as expensive, low working temperature, and reduced corrosion resistance
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Embodiment 1
[0116] Three specimens of Grade 2 Ti were prepared for subsequent corrosion testing by brazing two corrugated plates to each other with a filler composition comprising two fillers: Filler #1 (37.5% Ti-37.5% Zr-15%Cu-10%Ni) and filler #2 (78%Ag-9%Pd-9%Ga, which is commercially available as Pallabraze 880Ga). The filler composition contained two fillers in a ratio #l / #2 of 97.8 / 2.2; the filler thus obtained contained 0.2% of Pd.
[0117] The Pd content in the resulting brazed joint was found to be 0.2%. Pd is evenly distributed in the joint. Three specimens of Grade 2 Ti brazed with filler #1 without any additives such as palladium were prepared for control corrosion testing.
[0118] Corrosion tests were performed by immersing the specimens in a 40% LiCl solution for 320 hours (15 days) at a temperature of 120-135° C. and pH 3; the pH was lowered by adding HCl to the solution.
[0119] refer to figure 1 , as shown in the metallographic cross-section of the joint, pitting co...
Embodiment 2
[0122] Three specimens of Ti grade 2 were prepared for corrosion testing by brazing two corrugated plates together with a filler based on Filler #1 (37.5%Ti-37.5%Zr-15%Cu-10% Ni) Filler with 0.2% Pd powder added.
[0123] Referring to the conditions of Example 1 above, the tests of these samples were carried out in 40% LiCl solution.
[0124] refer to image 3 In the photomicrographs of , only very slight corrosion damage was found in the brazing with 0.2% Pd introduced into the filler by dissolving Pd powder in the base filler #1.
Embodiment 3
[0126] Three specimens of Ti grade 2 were prepared for corrosion testing by brazing two corrugated plates together using a filler comprising a mixture of the two fillers, #1 and #2. The content of Pd in the filler is 0.3%. The filler composition and brazing procedure refer to Example 1 above.
[0127] Three other specimens of Ti grade 2 brazed by filler #1 without any further additions were prepared for control corrosion testing.
[0128] At temperature 120°C and pH 3, in 32-35% MgCl 2 Testing of these samples was performed in solution; the pH was lowered by adding HCl to the solution.
[0129] The following table summarizes the test conditions.
[0130] Duration (hours)
temperature(℃)
pH
Solution concentration, %
stage
99
118
~3
31.9
1
99
12
3.5~
35.1
2
102
130
3.5~
35.3
3
98
135-150
3.5~
35.3 or more
4
[0131] The total test duration was 398 hour...
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