Electric resistance welder and welding technology with on-line continuous weld seam heat processing

A resistance welding and resistance welding machine technology, applied in resistance welding equipment, welding equipment, manufacturing tools, etc., can solve the problems of hydrogen-induced cracks, easy welding stress, and high degree of hardening, so as to improve metal elongation and reduce hardening. The effect of hardness and temperature uniformity

Active Publication Date: 2015-09-09
武汉凯奇冶金焊接设备制造有限责任公司
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  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Therefore, the welding of special steel is a major problem that we are about to face, but the use of ordinary resistance welding machines and welding processes cannot meet the welding requirements of special material steel, especially 400 series stainless steel, high-strength alloy steel and high phosphorus steel. ,specifically:
[0003] 1. Since the temperature during resistance welding is very high, this welding process will cause the temperature of the welding area to rise and fall suddenly, resulting in quenching of the weld seam and heat-affected zone, and the weld seam and heat-affected zone after quenching will obviously appear Irregular coarse crystals (especially 400 series stainless steel, high-strength alloy steel and high-phosphorus steel, etc.), so that the weld and heat-affected zone will break once they are stressed;
[0004] 2. Due to the large temperature difference between the welding area before welding and welding, it is easy to produce welding stress. At the same time, due to the high welding strain rate, it is easy to produce welding cracks and the escape of diffusible hydrogen in the weld metal. Hydrogen-induced cracking, and the degree of hardening of the weld and the heat-affected zone is relatively high

Method used

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  • Electric resistance welder and welding technology with on-line continuous weld seam heat processing
  • Electric resistance welder and welding technology with on-line continuous weld seam heat processing
  • Electric resistance welder and welding technology with on-line continuous weld seam heat processing

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0058] A resistance welding machine with on-line continuous weld seam heat treatment, including a welding trolley 1, and a shearing device 2, a resistance welding device 3 and a rolling device 4 installed on the welding trolley 1 in sequence, and the welding trolley 1 Corresponding to the position in front of the resistance welding device 3 is provided with a preheating device 5 that can perform online continuous temperature rise and preheating of the welding area, and the preheating device 5 is arranged between the shearing device 2 and the resistance welding device 3, The position corresponding to the rear of the resistance welding device 3 on the welding trolley 1 is provided with a heat treatment device 6 capable of performing online continuous weld seam heat treatment on the weld seam area. Preheating the welding area before welding can not only reduce the welding stress, but also reduce the welding strain rate, which is beneficial to avoid welding cracks and the escape of...

Embodiment 2

[0063] Embodiment 2 (for high-strength alloy steel and high-phosphorus steel, etc., of course, 400 series stainless steel can also adopt the scheme of this embodiment, but it is easy to produce brittleness):

[0064] A resistance welding process with on-line continuous weld seam heat treatment, comprising the following steps:

[0065] 1) The on-line strip steel is cut and stitched by the shearing device 2 on the shearing station of the welding process;

[0066] 2) After the shearing and jointing is completed, the welding area of ​​the on-line strip steel is preheated to 150-200° C. through the preheating device 5 on the preheating station of the welding process;

[0067] 3) After heating up and preheating, the online strip steel is welded by the resistance welding device 3 on the welding station of the welding process;

[0068] 4a1) After the welding is completed, the weld zone of the online strip steel is carried out on the primary normalizing station of the welding process ...

Embodiment 3

[0074] Embodiment 3 (specifically for 400 series stainless steel):

[0075] A resistance welding process with on-line continuous weld seam heat treatment, comprising the following steps:

[0076] 1) The on-line strip steel is cut and stitched by the shearing device 2 on the shearing station of the welding process;

[0077] 2) After the shearing and jointing is completed, the welding area of ​​the on-line strip steel is preheated to 100-200° C. through the preheating device 5 on the preheating station of the welding process;

[0078] 3) After heating up and preheating, the online strip steel is welded by the resistance welding device 3 on the welding station of the welding process;

[0079] 4a1) After the welding is completed, the weld zone of the online strip steel is carried out on the primary normalizing station of the welding process through the primary normalizing mechanism 6a1 for primary normalizing of the online continuous weld seam, and the primary normalizing tempera...

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Abstract

The invention discloses an electric resistance welder with online continuous weld seam heat processing, which comprises a small welding vehicle, a cutting device, an electric resistance welder and a rolling device that are sequentially set on the small welding vehicle, wherein a preheat device is set on a position of the small welding vehicle corresponded with the front of the electric resistance welder; the preheat device is set between the cutting device and the electric resistance welder; a heat processing device is set on a position of the small welding vehicle corresponded with the back of the electric resistance welder; the invention also discloses an electric resistance welding technology with online continuous welding heat processing; the steps comprise that an online strip steel is cut and welded on a cutting station through the cutting device; after being cut and welded, the welding area of the online strip steel is preheated to rise in temperature on a preheating station through the preheat device; after being preheated, the online strip steel is welded on a welding station through the electric resistance welder; after welding is completed, heat processing and rolling are carried out to the weld seam area of the online strip steel on a preheat processing station and a rolling station respectively through the preheat processing device and the rolling device; and the welding technology with online continuous weld seam heat processing is suitable for welders.

Description

technical field [0001] The invention relates to the field of welding, in particular to a resistance welding machine with on-line continuous welding seam heat treatment and a welding process thereof. Background technique [0002] With the rapid development of my country's automobile, bridge, construction, home appliance and other industries that have a large demand for steel, steel companies have higher and higher requirements for the output and quality of high-standard and cost-effective steel. At present, most domestic iron and steel enterprises are gradually moving towards product transformation and equipment upgrading. Therefore, the welding of special steel is a major problem that we are about to face, but the use of ordinary resistance welding machines and welding processes cannot meet the welding requirements of special material steel, especially 400 series stainless steel, high-strength alloy steel and high phosphorus steel. ,specifically: [0003] 1. Since the temp...

Claims

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Application Information

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IPC IPC(8): B23K11/00B23K11/34B23K11/36B23P17/00
CPCB23K11/00B23K11/34B23K11/36B23P17/00
Inventor 陈俊熊辉桂敏敏张同德张炼芦洪波殷明芦立楷
Owner 武汉凯奇冶金焊接设备制造有限责任公司
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