Beverage filling method and device

一种灌装装置、饮料的技术,应用在同步装置、清洁方法和用具、化学仪器和方法等方向,能够解决吹塑成型机设备复杂化、杀菌效果降低、难杀菌等问题,达到防止过度吸附过氧化氢、减少使用量和温度、减少照射剂量的效果

Active Publication Date: 2015-09-30
DAI NIPPON PRINTING CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

If such a fungicide is attached to the preform and enters the molding machine and is vaporized, these chelating agents may adhere to and accumulate in the molding machine, contaminate the molding machine, and be mixed into containers such as bottles as foreign matter.
[0018] Moreover, when the sterilant is to be discharged from the preform by using the flame of the burner after the sterilant is attached to the preform, it may lead to complicated and expensive steps and devices.
[0019] In addition, according to the method of sterilizing the inside of the preform with water vapor without using a fungicide, it is necessary to maintain the preform at a predetermined temperature for a predetermined time until the sterilization is effective, so there is a problem that a water removal step is required after sterilization
[0020] Furthermore, in the prior art, after sterilization by attaching a bactericide to the preform, bacteria may be mixed into the bottle when it is blow-molded with high-pressure air or when the bottle is transported to the filling area.
While it is not impossible to sterilize the high-pressure air circuit, extension rods, molds, bottle delivery area, etc. within the blow molding machine to maintain a sterile state prior to bottle manufacture, additional sterilization equipment is required in this case, or Replacement of more components with components made of chemical-resistant materials, resulting in a large initial investment
[0021] In the method of cleaning the bottle at the outlet of the blow molding machine with a decontamination agent, although dust may be removed, it is likely to fail to completely kill bacteria mixed in the bottle
Furthermore, since it is also necessary to dry the decontamination agent, there is a problem that equipment such as a blow molding machine is complicated and enlarged.
[0022] In addition, even if the preform with the bactericide attached is heated while being inserted into the mandrel or main shaft, the mouth of the preform can only be heated up to 40°C to 50°C, so the sterilizing effect is lower compared to other parts , it is difficult to say that sufficient sterilization has been carried out
That is, if the temperature of the mouth of the preform is raised to a high temperature, the sealing of the inside of the bottle may be damaged due to deformation of the mouth, etc., so the heating of the mouth has to be limited to the above-mentioned temperature range

Method used

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  • Beverage filling method and device

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Experimental program
Comparison scheme
Effect test

no. 1 approach 〉

[0072] According to the online production system of the first embodiment, it is possible to manufacture figure 1 package shown.

[0073] Such as figure 1 As shown, the package has a bottle 2 as a container and a bottle cap 3 as a cap.

[0074] In this embodiment, the bottle 2 is manufactured using PET, but it is not limited to PET, and the bottle 2 may be manufactured using other resins such as polypropylene and polyethylene. The mouth 2a of the bottle 2 is formed with an external thread 2b.

[0075] The bottle cap 3 is formed by injection molding of resin such as polypropylene, and the internal thread 3a is formed simultaneously with the molding of the bottle cap 3 .

[0076] The bottle 2 is filled with the sterilized beverage a in a state where the inside of the bottle 2 has been sterilized in advance. After the beverage a is filled, the mouth 2a of the bottle 2 is covered with the bottle cap 3, and the mouth 2a of the bottle 2 is sealed by screwing the internal and exte...

no. 2 approach 〉

[0154] Such as Image 6 As shown in (E), in the second embodiment, as figure 2 The bottle 2 taken out from the mold 4 as shown in (D) is rinsed with sterile hot water H to perform main sterilization. exist Image 6 In (E), reference numeral 46 denotes a nozzle for hot water rinsing that sprays sterile hot water H. As shown in FIG. The temperature of the hot water H is maintained within a range such that the bottle 2 does not deform.

[0155] Bottle 2 is the same as the first embodiment, in figure 2 The stage of the preform 1 shown in (B) is sprayed with water vapor and then heated in a humid heat state to pre-sterilize almost all microorganisms except bacterial spores. Therefore, by this hot water rinsing, bacteria surviving in the molding stage of the above-mentioned bottle 2 are sterilized.

[0156] Such as Image 6 Shown in (F), beverage a is filled in bottle 2 after being rinsed by hot water, and as Image 6 Cap 3 on the bottle as shown in (G).

[0157] The filli...

no. 3 approach 〉

[0163] According to the online production system of the third embodiment, it is also possible to manufacture figure 1 package shown.

[0164] The above-mentioned bottle 2 forms a container in the same procedure as described in the first embodiment, and forms a package through beverage filling and sealing. However, in the first embodiment, as figure 2 As shown in (A), water vapor W is sprayed from the nozzle 24 to the preform 1. In contrast, in the third embodiment, as Figure 8 As shown in (A), hydrogen peroxide mist or gas L is sprayed from the nozzle 24 to the preform 1 .

[0165] From the hydrogen peroxide mist or gas L sprayed from this nozzle 24, utilize and Figure 4 Shown mist generator 7 is generated by the mist generator of the same structure.

[0166] By spraying hydrogen peroxide mist or gas L, the surface of the preform 1 is attached and formed at 0.0035 μL / cm 2 ~0.35μL / cm 2 Coagulation film of hydrogen peroxide in conversion of 35% by weight in the range. I...

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Abstract

Water steam is sprayed to preforms 1 while continuously transferring the preforms 1, the preforms are preliminarily sterilized by heat application, bottles are produced by blow-molding the thus preliminarily sterilized performs in a molding die 4 which is continuously transferred with the preforms, the bottles are taken out from the continuously transferring molding die, condensed mist M or gas G of hydrogen peroxide is sprayed to the bottle in a time when the heat remains, an air rinsing process is performed, beverage fills the bottles during the continuous transferring, and the bottles are sealed with caps. The bottle sterilization processes can be simplified in an inline system.

Description

[0001] This application is a divisional application of the invention patent application with the application date of February 4, 2010, the name "beverage filling method and device", and the application number 201080004492.1. technical field [0002] The invention relates to a beverage filling method and a beverage filling device. Background technique [0003] In the past, as the aseptic filling method of the online production system, for example, the following methods have been proposed in patent documents 1, 2, 3, 5, 6, 7, and 8: ) and other preforms are sterilized at the same time, and the preforms are formed into bottles using a blow molding machine, and beverages are filled into the bottles, and then capping operations are performed to make aseptic packages. These methods are methods in which sterilization treatment is performed at a preform stage before bottle formation instead of sterilization treatment after bottle formation. [0004] Patent Documents 1, 5, 6, 7, and...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B67C7/00B29C49/64A61L2/20A61L2/22A61L2/04A61L101/22
CPCA61L2202/23A61L2/22B65B55/10A61L2/24A61L2/208B67C2003/227B29C49/42B67C7/0073A61L2/07B65B55/027B65B3/022B29C49/06B67C7/0006B08B9/283B29C49/42418B29C49/42808B29C49/42822B29C2949/0715
Inventor 早川睦中村唯子
Owner DAI NIPPON PRINTING CO LTD
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